1. Back panels
Secure the two back panels together as shown below using 4 x 50mm screws. Attach the back panel joint rail to the bottom
frame of the back panel assembly, align centrally over the join between the two panels.
4. Lid stay support blocks, hinge & header strips
Attach the door hinge and header strips as show using 7 x 25mm black screws for the header strip. For each door hinge
strip use 6 x 25mm black screws. Fit the lid stay blocks to the rear frames of the side panel just below the top frame.
secure each block using 2 x 50mm screws. Position the Lid hinge strip centrally on top of the back panels and secure
down using 6 x 25mm black screws.
Drill
Drill pilot holes for each
screw in this section.
50mm
50mm
50mm
Important Note:
Leave a 15mm gap to
allow for the thickness
of the base rail.
40mm
70mm
2. Side panels
Secure each side panel to the back panel using 4 x 50mm screws per panel. Screw through the frame of the side panel
into the frame of the back panel
Drill
Drill pilot holes for each
screw in this section
50mm
50mm
3. Door frame & front base rail
Position the door frame uprights against the inside front frames of the side panels, leave a gap of 15mm (thickness of the
base rail) from the bottom of the panel and secure each upright using 4 x 50mm screws. Attache the base rail to the
bottom of the door frame uprigths, using 1 x 40mm screw at each end. Fit the door header frame to the top of the
uprights using 1 x 70mm screw at each end.
25mm
black
25mm
black
50mm
25mm
black
25mm
black
Important Note:
ensure the frame squares
are at the top and in the
middle of the assembly.
25mm
black
6. Lids
Position each lid on top of the assembly. Secure to each lid two T-hinges using 4 x25mm black screws per hinge. Ensuring
the hinges are aligned with the lid framing. Fix each hinge to the hinge strip using 3 x25mm black screws per hinge.
5. Doors
For this stage it may be easier to tip the assembly onto its back. Position the doors in place. Note that on the inside the
square pieces of framing must be at the top and in the middle of the assembly. Secure to each door two T-hinges using
4 x25mm black screws per hinge. Ensuring the hinges are aligned with the door framing. Fix each hinge to the hinge strip
using 3 x25mm black screws per hinge.
