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All gas appliances must be installed by a competent person in accordance with the current Gas Safety (Installation
and Use) Regulations 1994 (as amended) or the rules in force and in accordance with the manufacturers instructions,
failure to do so could lead to prosecution
The following are the relevant Codes of Practice and British Standards.

BS 8303 1986

BS 5440 Pt1 1990 & Pt2 1989 The Building Regulations issued by the

BS1251 1987

BS 5871 Pt2 1991 & Pt3 1991 Department of the Environment. The

BS 6891 1988

BS 6461 Pt1 1984 

Building Standards Scotland)(Consolidation)

BS 715  1989 

BS 1289 Pt1 1986 

Regulations issued by the Scottish Development

BS 7566 Pts 1-4 1992

Department.

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Overall height of fire

= 614 mm

Minimum height of opening required 

= 550 mm

Maximum height of opening 

= 590 mm

Minimum width of opening required 

= 395 mm

Maximum width of opening with spacer 

= 470 mm

Forward projection from opening 

= 140 mm

              (With controls cover)
Min depth of openings 

See Figs 1-8

TYPE OF GAS G20 Only 

Supply Pressure 20 mbar +/- 1mbar (Cold)

GAS INPUTS (Gross)

Maximum 5.42 kW (18500 Btu/h)
Minimum 2.34 kW (8000 Btu/h)
Pilot 0.26 kW (890 Btu/h)

Main Injector Type 

Bray Cat 82/380

Or Stereomatic 046/19/196/68M

Pilot Assembly

SIT Oxy/Pilot NG 9022

GAS CONNECTION 

8 mm O/D Tube

WEIGHT 22 

kg

Note: None of the materials used in the manufacture of this appliance contain asbestos.

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Care should be taken to ensure when the appliance is installed into a Pre-cast flue, the chimney breast is lined to
prevent the plaster etc, cracking through excessive temperatures.

A certain amount of discolouration (blueing) may be seen on the stainless steel combustion chamber, this is normal
due to the temperatures produced in the fire bed.

A hearth must always be provided, a minimum of 340mm and a minimum of 150mm either side of the fire opening
with a minimum thickness of 12mm and a perimeter height of 50mm. This is to deter combustible materials, carpets
etc, being placed on the hearth.

The area under the firebox must have a minimum non-combustible thickness of 25mm.

Page 4

Summary of Contents for Royal Belmont G20

Page 1: ...E MKII ROYAL BELMONT USERS Pages 2 3 INSTALLATION Pages4 8 AND SERVICING INSTRUCTIONS THIS CAT I2H APPLIANCE IS FOR USE ON NATURAL GAS G20 AT A SUPPLY PRESSURE OF 20 mbar IN GB and IE HAND THESE INSTRUCTIONS TO THE USER ...

Page 2: ...swept before installation It is recommended that the appliance is serviced annually by a competent person and the flue checked for satisfactory clearance of products and that there is no excessive build up of soot The curing effect of heating the coals will cause an initial odour which although not harmful may require additional ventilation until the odour has disappeared The appliance has a naked...

Page 3: ... underside of the shelf is located on the rear flange of the channel two additional location dowels are fitted to prevent the shelf being incorrectly placed 3 Place the two shaped burner inserts in channel between the two burner flame ports check that a minimum gap of approx 6mm is maintained between the rear of the burner insert and the front edge of the coal support shelf 4 Position the front si...

Page 4: ...projection from opening 140 mm With controls cover Min depth of openings See Figs 1 8 TYPE OF GAS G20 Only Supply Pressure 20 mbar 1mbar Cold GAS INPUTS Gross Maximum 5 42 kW 18500 Btu h Minimum 2 34 kW 8000 Btu h Pilot 0 26 kW 890 Btu h Main Injector Type Bray Cat 82 380 Or Stereomatic 046 19 196 68M Pilot Assembly SIT Oxy Pilot NG 9022 GAS CONNECTION 8 mm O D Tube WEIGHT 22 kg Note None of the m...

Page 5: ...ucted pre cast flues with a cross sectional area of 13000sq mm See Figs 6 8 127 Dampers register plates or incorrect flue terminals must not restrict the flues listed above The flue must only service a single appliance and not have any branches or traps that may impede the natural draught Any flue damper plate or restrictors shall be removed or fixed in the fully opened positions The front and bas...

Page 6: ...METER The gas connection to this appliance is made with 8mm o d rigid or semi rigid tube to a pressure test elbow situated on the L H side of the burner as shown below It is advisable to provide a means of isolating the gas supply to the appliance for servicing with either a restrictor elbow or isolation cock such as shown below Provision is made in the rear L Hand corner of the outer casing to al...

Page 7: ...the trim has an effective seal with the back panel or fixing wall A seal is fitted to the trim during manufacture Continue the supply and replace the burner ensuring that the rear legs locate in the two up formed tags in the base plate and complete the gas connection to the burner Replace the canopy NOTE Before offering the convector box into the opening the hearth should be protected from damage ...

Page 8: ...0mm inside the rear edge of the inner canopy and 70mm from the left hand side of the opening All the smoke must be drawn into the flue If spillage occurs allow a further 10 minutes Should spillage still occur examine the chimney for the fault and rectify The test should be carried out with all windows and doors closed if an extractor fan is situated in the room this test should be repeated with th...

Page 9: ...oal supports burner inserts front simulated coal and fibre back side cheek assembly To gain access to components below the burner assembly it has to be removed from the vent box case by disconnecting the gas supply at the inlet elbow and unscrewing the two screws at the base of the facia panel I TO CLEAN OR REPLACE THE INJECTOR Unscrew the compression nut connecting the gas supply to the elbow inj...

Page 10: ...981 Burner Inserts 2 42952 Front Coal Mould 40481 Set of Coals 42937 Fibre Back Panel 42953 HEAT INPUT 18 500 Btu h 5 42 kW GROSS ________________________________ _ Royal Cozyfires are manufactured by CROSSLEE plc Aber Park Industrial Estate Aber Road Flint Flintshire CH6 5EX Spares Tel 01422 203963 Fax 01422 204475 Service GSA Ltd 01703 516611 Customer Service 01422 200660 Fax 01422 206304 Techni...

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