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In most installations a back panel will be required, this will also need a minimum fire resistance rating of Class O
(100 C).

Check that the chimney and flue structure are sound and conform to the following flue requirements:

1.

 

A conventional brick or stone chimneys with a minimum effective cross sectional dimension of 225x225 mm. A
lined flue with a minimum diameter of 175 mm having a chair brick and throat forming lintel conforming to BS
1251 or a builders opening measuring 550 mm high x 400/470 mm wide with a sufficient depth for debris
collection.  If a chair brick is fitted, a minimum depth requirement for the appliance is shown in Figs 2 & 3, if
insufficient depth is available, the chair brick will have to be removed.

2.

 

A twin walled metal flue box manufactured to BS 715 with a twin walled 125 mm diameter flue and a minimum
effective flue height of 3 metres.  See Figs 4 & 5.

3.

 

 A pre-cast flue conforming to the requirements of BS 1289 Pt 1 1986 and BS 1289 1975 including properly
constructed pre-cast flues with a cross sectional area of 13000sq mm. See Figs 6 - 8.

127(

Dampers, register plates or incorrect flue terminals, must not restrict the flues listed above. The flue must only service
a single appliance and not have any branches or traps that may impede the natural draught. Any flue damper plate or
restrictors shall be removed or fixed in the fully opened positions.

The front and base of the fire opening must be flat and square to ensure a good seal with the appliance; this is to
ensure that there is no reduction in draught through the fire, which may cause spillage to occur.

&217(176&+(&./,67

Convector Box and Front Trim (Goal Post)

Burner Unit

Burner Inserts

Coal Support Shelf

Fibre Back

Set of Coals – 7 Large, 4 Medium, 2 Triangular

Front and Fret

and 5 Small.

Short length of Bundy 43mm

Concealed Supply Pipe

In-line Connector

RH Conversion Supply Pipe

Users / Installation and Servicing Instructions 

Plastic Fixing Plugs  4 off

Wood Screws 4 off

Installation Brackets

M4 x 10 Screws
                                           

),5(6855281'$1'23(1,1*5(48,5(0(176

7in Diameter Flue, Chair brick and Builders opening (Class 1).  See Figs 2 & 3.

5in Diameter Flue and Metal Flue Box (Class 2).  See Figs 4 & 5.

Pre-cast Flues.  See Figs 6 – 8.

Page 5

Summary of Contents for Royal Belmont G20

Page 1: ...E MKII ROYAL BELMONT USERS Pages 2 3 INSTALLATION Pages4 8 AND SERVICING INSTRUCTIONS THIS CAT I2H APPLIANCE IS FOR USE ON NATURAL GAS G20 AT A SUPPLY PRESSURE OF 20 mbar IN GB and IE HAND THESE INSTRUCTIONS TO THE USER ...

Page 2: ...swept before installation It is recommended that the appliance is serviced annually by a competent person and the flue checked for satisfactory clearance of products and that there is no excessive build up of soot The curing effect of heating the coals will cause an initial odour which although not harmful may require additional ventilation until the odour has disappeared The appliance has a naked...

Page 3: ... underside of the shelf is located on the rear flange of the channel two additional location dowels are fitted to prevent the shelf being incorrectly placed 3 Place the two shaped burner inserts in channel between the two burner flame ports check that a minimum gap of approx 6mm is maintained between the rear of the burner insert and the front edge of the coal support shelf 4 Position the front si...

Page 4: ...projection from opening 140 mm With controls cover Min depth of openings See Figs 1 8 TYPE OF GAS G20 Only Supply Pressure 20 mbar 1mbar Cold GAS INPUTS Gross Maximum 5 42 kW 18500 Btu h Minimum 2 34 kW 8000 Btu h Pilot 0 26 kW 890 Btu h Main Injector Type Bray Cat 82 380 Or Stereomatic 046 19 196 68M Pilot Assembly SIT Oxy Pilot NG 9022 GAS CONNECTION 8 mm O D Tube WEIGHT 22 kg Note None of the m...

Page 5: ...ucted pre cast flues with a cross sectional area of 13000sq mm See Figs 6 8 127 Dampers register plates or incorrect flue terminals must not restrict the flues listed above The flue must only service a single appliance and not have any branches or traps that may impede the natural draught Any flue damper plate or restrictors shall be removed or fixed in the fully opened positions The front and bas...

Page 6: ...METER The gas connection to this appliance is made with 8mm o d rigid or semi rigid tube to a pressure test elbow situated on the L H side of the burner as shown below It is advisable to provide a means of isolating the gas supply to the appliance for servicing with either a restrictor elbow or isolation cock such as shown below Provision is made in the rear L Hand corner of the outer casing to al...

Page 7: ...the trim has an effective seal with the back panel or fixing wall A seal is fitted to the trim during manufacture Continue the supply and replace the burner ensuring that the rear legs locate in the two up formed tags in the base plate and complete the gas connection to the burner Replace the canopy NOTE Before offering the convector box into the opening the hearth should be protected from damage ...

Page 8: ...0mm inside the rear edge of the inner canopy and 70mm from the left hand side of the opening All the smoke must be drawn into the flue If spillage occurs allow a further 10 minutes Should spillage still occur examine the chimney for the fault and rectify The test should be carried out with all windows and doors closed if an extractor fan is situated in the room this test should be repeated with th...

Page 9: ...oal supports burner inserts front simulated coal and fibre back side cheek assembly To gain access to components below the burner assembly it has to be removed from the vent box case by disconnecting the gas supply at the inlet elbow and unscrewing the two screws at the base of the facia panel I TO CLEAN OR REPLACE THE INJECTOR Unscrew the compression nut connecting the gas supply to the elbow inj...

Page 10: ...981 Burner Inserts 2 42952 Front Coal Mould 40481 Set of Coals 42937 Fibre Back Panel 42953 HEAT INPUT 18 500 Btu h 5 42 kW GROSS ________________________________ _ Royal Cozyfires are manufactured by CROSSLEE plc Aber Park Industrial Estate Aber Road Flint Flintshire CH6 5EX Spares Tel 01422 203963 Fax 01422 204475 Service GSA Ltd 01703 516611 Customer Service 01422 200660 Fax 01422 206304 Techni...

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