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IMPORTANT:

  

Restrictor plates must be removed. See Fig 15.

When the metal flue box is to be built-in as a false chimney-breast using timber stud work with a plasterboard facing,
the metal flue box should be enveloped with insulation material such as Rockwool or similar to prevent a build-up of
heat within the structure.  Either an air gap of 75mm should be maintained between any combustible materials and
any part of the metal flue box or a minimum of 25mm of insulation material between the metal flue box and the
combustible material. It is important that both the back panel and the appliance are sealed to the metal flue box to
prevent any leakage of flue products or reduction in the flue draught. See Figs 4 & 5.

35(&$67)/8(,167$//$7,216

IMPORTANT:

 

 

Restrictor Plates must be removed. See Fig 15.

See Figs 6 – 8.

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Check that the chimney conforms to the required specifications as previously stated.  Examine the condition and
carry out any remedial work as necessary, if the flue has been used for solid fuel it should be swept and a smoke test
carried out to check that satisfactory smoke clearance has been established. If all the smoke is not drawn into the flue,
pre-heat the flue with a blowtorch or similar and re-check.  If there is any uncertainty examine for the cause and if
necessary seek expert advice.

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BEFORE COMMENCING WORK, TURN OFF ANY APPLIANCES THAT ARE FED BY THE METER
AND ISOLATE THE GAS SUPPLY BY TURNING OFF AT THE METER

The gas connection to this appliance is made with 8mm o/d rigid or semi rigid tube to a pressure test elbow situated
on the L/H side of the burner as shown below. It is advisable to provide a means of isolating the gas supply to the
appliance for servicing with either a restrictor elbow or isolation cock such as shown below. Provision is made in the
rear L Hand corner of the outer casing to allow a gas supply to be fed to the burner assembly.  A blanking plate and
gasket is supplied with cutouts and slots that will enable a seal to be made around the supply pipe. If a restrictor
elbow is to be used, it will be necessary to cut and form the bundy pipe supplied.  Any pipe used under the burner
must be in rigid tube such as Bundy, 3 pieces of Bundy are included in the fitting kit to assist the installer. (a) A short
piece for use with a restrictor elbow.  (b) A formed section for connection to an isolation cock, and (c) a formed
section for R Hand supply using the inline connector supplied. The inlet pipe support bracket can be removed if
necessary to gain greater access, by unscrewing the Control mounting lock nut and lifting over the spindle, as shown
in Fig 9.

Where a concealed gas supply is used, the installer is reminded of the requirements of BS 6891 1988 dealing with
enclosed pipes. The Standard requires that when a gas pipe is fed through a wall, the pipe should be enclosed in a
tight sleeve to protect against failure caused by movement and shall be constructed to prevent passage of gas either
between the pipe and sleeve or sleeve and wall.

Permanent sealant e.g. fire cement etc. should not be used as these would prevent removal of the firebox if so
required.

Page 6

Summary of Contents for Royal Belmont G20

Page 1: ...E MKII ROYAL BELMONT USERS Pages 2 3 INSTALLATION Pages4 8 AND SERVICING INSTRUCTIONS THIS CAT I2H APPLIANCE IS FOR USE ON NATURAL GAS G20 AT A SUPPLY PRESSURE OF 20 mbar IN GB and IE HAND THESE INSTRUCTIONS TO THE USER ...

Page 2: ...swept before installation It is recommended that the appliance is serviced annually by a competent person and the flue checked for satisfactory clearance of products and that there is no excessive build up of soot The curing effect of heating the coals will cause an initial odour which although not harmful may require additional ventilation until the odour has disappeared The appliance has a naked...

Page 3: ... underside of the shelf is located on the rear flange of the channel two additional location dowels are fitted to prevent the shelf being incorrectly placed 3 Place the two shaped burner inserts in channel between the two burner flame ports check that a minimum gap of approx 6mm is maintained between the rear of the burner insert and the front edge of the coal support shelf 4 Position the front si...

Page 4: ...projection from opening 140 mm With controls cover Min depth of openings See Figs 1 8 TYPE OF GAS G20 Only Supply Pressure 20 mbar 1mbar Cold GAS INPUTS Gross Maximum 5 42 kW 18500 Btu h Minimum 2 34 kW 8000 Btu h Pilot 0 26 kW 890 Btu h Main Injector Type Bray Cat 82 380 Or Stereomatic 046 19 196 68M Pilot Assembly SIT Oxy Pilot NG 9022 GAS CONNECTION 8 mm O D Tube WEIGHT 22 kg Note None of the m...

Page 5: ...ucted pre cast flues with a cross sectional area of 13000sq mm See Figs 6 8 127 Dampers register plates or incorrect flue terminals must not restrict the flues listed above The flue must only service a single appliance and not have any branches or traps that may impede the natural draught Any flue damper plate or restrictors shall be removed or fixed in the fully opened positions The front and bas...

Page 6: ...METER The gas connection to this appliance is made with 8mm o d rigid or semi rigid tube to a pressure test elbow situated on the L H side of the burner as shown below It is advisable to provide a means of isolating the gas supply to the appliance for servicing with either a restrictor elbow or isolation cock such as shown below Provision is made in the rear L Hand corner of the outer casing to al...

Page 7: ...the trim has an effective seal with the back panel or fixing wall A seal is fitted to the trim during manufacture Continue the supply and replace the burner ensuring that the rear legs locate in the two up formed tags in the base plate and complete the gas connection to the burner Replace the canopy NOTE Before offering the convector box into the opening the hearth should be protected from damage ...

Page 8: ...0mm inside the rear edge of the inner canopy and 70mm from the left hand side of the opening All the smoke must be drawn into the flue If spillage occurs allow a further 10 minutes Should spillage still occur examine the chimney for the fault and rectify The test should be carried out with all windows and doors closed if an extractor fan is situated in the room this test should be repeated with th...

Page 9: ...oal supports burner inserts front simulated coal and fibre back side cheek assembly To gain access to components below the burner assembly it has to be removed from the vent box case by disconnecting the gas supply at the inlet elbow and unscrewing the two screws at the base of the facia panel I TO CLEAN OR REPLACE THE INJECTOR Unscrew the compression nut connecting the gas supply to the elbow inj...

Page 10: ...981 Burner Inserts 2 42952 Front Coal Mould 40481 Set of Coals 42937 Fibre Back Panel 42953 HEAT INPUT 18 500 Btu h 5 42 kW GROSS ________________________________ _ Royal Cozyfires are manufactured by CROSSLEE plc Aber Park Industrial Estate Aber Road Flint Flintshire CH6 5EX Spares Tel 01422 203963 Fax 01422 204475 Service GSA Ltd 01703 516611 Customer Service 01422 200660 Fax 01422 206304 Techni...

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