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Turn on the Gas supply at the meter and to the appliance at the isolating cock. Purge the air to the appliance. Rotate
the control knob to the ignition position, depress the control and push the piezo to ignite the pilot. Check that the
electrode is sparking between the tip of the thermocouple and continue until a pilot ignition is established. Depress
the control knob slightly and rotate anti-clockwise until the index symbol is aligned with the small flame symbol on
the indicator label, release and rotate the control knob to the high position (large flame symbol). Check that the flame
picture is satisfactory prior to carrying out the spillage test.
To check the gas pressure at the appliance, allow the coals and the coal bed to cool and turn off the gas supply at the
isolating cock. Remove the hexagon headed screw and connect a manometer to the pressure test point, turn on the gas
and ignite the fire, allow to heat up and check that the gas pressure is 20 +/- 1 mbar - any appreciable drop may
indicate losses through the pipework. The pressure test point may also be used to check for leakage of the joints to the
appliance.  Allow the coal bed to cool before replacing the screw.

Turn the gas control to the OFF position, wait for 90 seconds, fully depress the gas control, turn to the ignition
position and release the control. Attempt to light the pilot with an already prepared match or taper.  If the pilot lights
the FSD is faulty.

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Light the appliance and set to the maximum setting, locate the front and fret in position and leave to warm up for
approx. 5 minutes. Check for satisfactory clearance of combustion products by inserting a lighted smoke match on a
vertical plane 30mm down, 10mm inside the rear edge of the inner canopy and 70mm from the left hand side of the
opening. All the smoke must be drawn into the flue. If spillage occurs, allow a further 10 minutes. Should spillage
still occur, examine the chimney for the fault and rectify. The test should be carried out with all windows and doors
closed, if an extractor fan is situated in the room, this test should be repeated with the fan running. If there is a
connected room with an extractor fan, the test should be repeated with all the doors to that room opened and the
extractor fan running.

Demonstrate the lighting and extinguishing procedures to the user.

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The curing effect of heating the coals will cause an initial odour which, although not harmful, may require additional
ventilation until the odour has disappeared.

Any debris or soot is cleaned from the appliance. Advise the customer that they should read their Users Instructions
before operating the fire and always follow the advice in the section headed ‘Removal of Debris or Soot Deposits’.
The appliance must be serviced annually by a competent person in accordance with these instructions and the
appliance is checked for spillage in accordance with the method detailed in these instructions.

Complete the section in the enclosed registration leaflet. Advise that any component part of this appliance be
guaranteed against defective workmanship or faulty materials for a period of twelve months from the date of
purchase.

Any such part will be replaced free of charge on receipt of the purchasers address at the cost of postage only,
provided that:

1.

 

It is accompanied by the registration section cut out of the booklet, together with the original purchase receipt,
which will be returned with the replacement part.

2.

 

A competent person has carried out installation, repairs and/or adjustments, such as the supplier’s representative
or a CORGI registered installer.

Page 8

Summary of Contents for Royal Belmont G20

Page 1: ...E MKII ROYAL BELMONT USERS Pages 2 3 INSTALLATION Pages4 8 AND SERVICING INSTRUCTIONS THIS CAT I2H APPLIANCE IS FOR USE ON NATURAL GAS G20 AT A SUPPLY PRESSURE OF 20 mbar IN GB and IE HAND THESE INSTRUCTIONS TO THE USER ...

Page 2: ...swept before installation It is recommended that the appliance is serviced annually by a competent person and the flue checked for satisfactory clearance of products and that there is no excessive build up of soot The curing effect of heating the coals will cause an initial odour which although not harmful may require additional ventilation until the odour has disappeared The appliance has a naked...

Page 3: ... underside of the shelf is located on the rear flange of the channel two additional location dowels are fitted to prevent the shelf being incorrectly placed 3 Place the two shaped burner inserts in channel between the two burner flame ports check that a minimum gap of approx 6mm is maintained between the rear of the burner insert and the front edge of the coal support shelf 4 Position the front si...

Page 4: ...projection from opening 140 mm With controls cover Min depth of openings See Figs 1 8 TYPE OF GAS G20 Only Supply Pressure 20 mbar 1mbar Cold GAS INPUTS Gross Maximum 5 42 kW 18500 Btu h Minimum 2 34 kW 8000 Btu h Pilot 0 26 kW 890 Btu h Main Injector Type Bray Cat 82 380 Or Stereomatic 046 19 196 68M Pilot Assembly SIT Oxy Pilot NG 9022 GAS CONNECTION 8 mm O D Tube WEIGHT 22 kg Note None of the m...

Page 5: ...ucted pre cast flues with a cross sectional area of 13000sq mm See Figs 6 8 127 Dampers register plates or incorrect flue terminals must not restrict the flues listed above The flue must only service a single appliance and not have any branches or traps that may impede the natural draught Any flue damper plate or restrictors shall be removed or fixed in the fully opened positions The front and bas...

Page 6: ...METER The gas connection to this appliance is made with 8mm o d rigid or semi rigid tube to a pressure test elbow situated on the L H side of the burner as shown below It is advisable to provide a means of isolating the gas supply to the appliance for servicing with either a restrictor elbow or isolation cock such as shown below Provision is made in the rear L Hand corner of the outer casing to al...

Page 7: ...the trim has an effective seal with the back panel or fixing wall A seal is fitted to the trim during manufacture Continue the supply and replace the burner ensuring that the rear legs locate in the two up formed tags in the base plate and complete the gas connection to the burner Replace the canopy NOTE Before offering the convector box into the opening the hearth should be protected from damage ...

Page 8: ...0mm inside the rear edge of the inner canopy and 70mm from the left hand side of the opening All the smoke must be drawn into the flue If spillage occurs allow a further 10 minutes Should spillage still occur examine the chimney for the fault and rectify The test should be carried out with all windows and doors closed if an extractor fan is situated in the room this test should be repeated with th...

Page 9: ...oal supports burner inserts front simulated coal and fibre back side cheek assembly To gain access to components below the burner assembly it has to be removed from the vent box case by disconnecting the gas supply at the inlet elbow and unscrewing the two screws at the base of the facia panel I TO CLEAN OR REPLACE THE INJECTOR Unscrew the compression nut connecting the gas supply to the elbow inj...

Page 10: ...981 Burner Inserts 2 42952 Front Coal Mould 40481 Set of Coals 42937 Fibre Back Panel 42953 HEAT INPUT 18 500 Btu h 5 42 kW GROSS ________________________________ _ Royal Cozyfires are manufactured by CROSSLEE plc Aber Park Industrial Estate Aber Road Flint Flintshire CH6 5EX Spares Tel 01422 203963 Fax 01422 204475 Service GSA Ltd 01703 516611 Customer Service 01422 200660 Fax 01422 206304 Techni...

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