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INSTALLATION REGULATIONS AND REQUIREMENTS

In the interests of both the Law and of Safety, this appliance must only be installed by a competent person in
accordance with the current Gas Safety (Installation and Use) Regulations or the rules in force and the
manufacturer’s instructions. Note:  Failure to install a gas appliance correctly could lead to prosecution.

The following are the relevant Codes of Practice and British Standards.

The Building Regulations issued by the Department of the Environment.
The Building Standards (Scotland)(Consolidation) Regulations issued by the Scottish Development Department.

BS 83O3 1986

BS 544O Pt1 199O

BS 544O Pt2 1989

BS 1251 1987

BS 5871 Pt2 1991

BS 7566 Pt 1-4 1992

BS 6891 1988

BS 6461 Pt1 1984

BS 715  1993

BS 1289 Pt1 1986 & 1975

FIRE SURROUND AND OPENING REQUIREMENTS

Check that the chimney and flue structure are sound and conform to the following flue requirements:

a) A conventional brick or stone chimney with a minimum effective cross-sectional dimension of 228mm x
228mm, a lined flue with a minimum diameter of 175mm, a minimum effective height of 3m and having a
chairbrick and throat forming lintel conforming to BS 1251 or a builders opening measuring 540mm high x 400mm
wide with a sufficient volume for debris collection.  If a chairbrick is fitted, a minimum depth requirement for the
fire with the spacer fitted is shown in fig 1 - if insufficient space is available the chairbrick will have to be removed.

b) A twin walled metal flue box manufactured to BS 715 with a 125mm diameter insulated flue with a minimum
effective height of 3 metres.  See page 6.

c) A pre-cast flue conforming to the requirements of BS 1289 Pt 1 1986 including properly constructed pre-cast
flues (formerly BS 1289 1975) with a cross sectional area of 13000sq mm. 

Dampers, register plates or incorrect flue terminals, must not restrict any of the above flues. The flue must only
service a single appliance and not have any branches or traps which may impede the natural draught, any flue
damper or restrictor must be removed or fixed in the fully open position.

The front and base of the fire opening must be flat and square to ensure a good seal with the appliance; this is to
ensure that there is no reduction in draught that may cause spillage to occur.

CONTENTS CHECK LIST

Fire Box Assembly c/w  

Fixing Kit

Burner Assembly

6 Plastic Wall Plugs

Glass Panel

4 No 10 x 1 1/4" Round Hd Woodscrews

Flue Restrictor

4 U-Spring Clips

Blanking Plate & Gasket

2 No 8 x 1" Round Hd Woodscrews
2 No 8 x 1/2" Self Tap Screws

Ceramic Components

2 Penny Washers   

Fibre Back panel

4 M4 x 12 Pan Hd Machine Screws

L & R Hand Side Cheeks

1 8mm Equal End Coupling

Simulated Coal front

2 M4 Wing Screws

Coal Support Shelf

1 Cable Fixing Kit

10 Large Coals

Bundy Pipe for Concealed Fitting

3 Small Coals

Bundy Pipe for RH Gas Supply
8mm x 8mm Inline Connector

Components

Installation & Servicing Instructions

Fender

Users Instructions

Ash Pan Cover

Brass Knob Kit

L & R Hand Side Covers
Canopy
Spacer Frame

Page 3

Summary of Contents for U19019 G20

Page 1: ...81139 Issue 3 52 7 1 0 USERS INSTRUCTIONS THIS CAT I2H APPLIANCE IS FOR USE ON NATURAL GAS G20 AT A SUPPLY PRESSURE OF 20 mbar GB and IE HAND THESE INSTRUCTIONS TO THE USER ...

Page 2: ...TED WITH SPECIAL HEAT RESISTING GLASS PANELS IF ANY PANEL IS DAMAGED THE FIRE MUST NOT BE USED AND A REPLACEMENT SPARE PANEL MUST BE OBTAINED TO CARRY OUT THE REPAIR It is very important that the warm air outlet grilles are not obstructed or used for drying towels etc When the fire is new an initial odour may be detected This is due to certain materials used during the manufacture of the fibre com...

Page 3: ...ntrol and check that the pilot flame remains lit Refer to Fig 3 to view pilot Note For convenience the unit can be operated with the pilot only e g with the control knob set in the IGN position Push in the gas control slightly and turn anticlockwise so that the indicator dot is at the required setting Replace the Fret controls cover To turn off the appliance and pilot turn the gas control clockwis...

Page 4: ...rom your face so that you avoid inhaling the dust We do not recommend the use of a normal domestic vacuum cleaner which may blow dust back into the air Care fully lift off the coals and the coal support shelf remove the L R hand side cheeks also the simulated coal front lift out the two burner inserts if necessary remove the back panel Any debris in the burner ports may be removed with a thin piec...

Page 5: ...otch at the rear Lay a further row of four coals behind the front row with stepped corners in the rear corners of the front row the two centre coals having notches in the rear top corners Lay two more coals in the notches of the centre two coals See Fig 5 Lay the three small coals on the top L R corners and in the centre of the back row Page 5 ...

Page 6: ...E APPLIANCE AND CLEANING THE WINDOW The fire must be turned off and allowed to cool for approximately 2 hours The paintwork should be cleaned with a soft cloth or soapy water The brass trim can be cleaned with most proprietary brands of metal cleaners although care must be taken not to use abrasive materials The glass window can be cleaned with most proprietary window cleaners To clean the coal be...

Page 7: ...________________________________ and Address __________________________________________________ __________________________________________________ Date of Purchase __________________________________________________ Serial Number __________________________________________________ MAX HEAT INPUT 5 42kW 18500 Btu h Gross Royal Cozyfires are manufactured by CROSSLEE plc Aber Park Industrial Estate Abe...

Page 8: ...81140 Issue 3 52 7 1 0 INSTALLATION AND SERVICING INSTRUCTIONS THIS CAT I2H APPLIANCE IS FOR USE ON NATURAL GAS G20 AT A SUPPLY PRESSURE OF 20 mbar GB and IE HAND THESE INSTRUCTIONS TO THE USER ...

Page 9: ...e to the appliance Clearances required for combustible shelves are shown on page 4 This product uses fuel effect pieces gaskets and insulation material containing Refractory Ceramic Fibre RCF which are man made vitreous silicate fibres Excessive exposure to these materials may cause temporary irritation to eyes skin and respiratory tract consequently it makes sense to take care when handling these...

Page 10: ...e is available the chairbrick will have to be removed b A twin walled metal flue box manufactured to BS 715 with a 125mm diameter insulated flue with a minimum effective height of 3 metres See page 6 c A pre cast flue conforming to the requirements of BS 1289 Pt 1 1986 including properly constructed pre cast flues formerly BS 1289 1975 with a cross sectional area of 13000sq mm Dampers register pla...

Page 11: ...equired to any combustible material to the side of the appliance must be 150mm Clearance to shelves Minimum clearances to undersides of a 150mm deep combustible shelf from the hearth must be 830mm Add 12 5mm to this clearance for every 25mm increase in depth of shelf ...

Page 12: ...Page 5 ...

Page 13: ...d be enveloped with insulation material such as rockwool or similar to prevent a build up of heat within the structure An air gap of 75mm should be maintained between any combustible materials and any part of the flue box or 25mm of insulation between the flue box and the combustible material It is important that both the back panel and the appliance are sealed to the gas flue to prevent any leaka...

Page 14: ...891 1988 dealing with enclosed pipes The Standard requires that when a gas pipe is fed through a wall the pipe should be enclosed in a tight sleeve to protect against failure caused by movement and shall be constructed to prevent passage of gas either between the pipe and sleeve or sleeve and wall DISMANTLING THE APPLIANCE PRIOR TO INSTALLATION Carefully remove the front glass panel held in positi...

Page 15: ... coil the excess to ensure sufficient length of wire is available so the appliance can be removed for servicing or debris removal b ii With spacer frame fitted The spacer frame must be fitted to the rear of the appliance which will require either the removal of the screws and captive nuts from the fixing holes in the frame of the appliance or the knock out blanks semi sheared holes Assemble to the...

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Page 21: ...here is still any evidence of spillage then there is a fault with the chimney Disconnect the fire and seek advice from an expert Position the wrap around fender with the L R hand ends located in the slots in the side covers and secure at the front with two screws viewed through the front aperture tighten the top two screws of the side covers Slide the canopy down over the top of the appliance with...

Page 22: ...ot classified as hazardous waste and may be disposed of at a tipping site licensed for the disposal of industrial waste Protective clothing is not required when handling these articles but we recommend you follow the normal hygiene rules of not smoking eating or drinking in the work area and always wash your hands before eating or drinking Any sooty deposit on the thermocouple probe can be cleaned...

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Page 24: ... s Name and Address Supplier s Name and address Installer s Name and Address Date of Purchase Serial Number Please return this section with any components that are faulty under guarantee MAX HEAT INPUT 5 42kW 18500 Btu h Gross Royal Cozyfires are manufactured by CROSSLEE plc Aber Park Industrial Estate Aber Road Flint Flintshire CH6 5EX Spares Tel 01422 203963 Fax 01422 204475 Service GSA Ltd 0170...

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