Royal Cozyfires U19019 G20, User Instructions

Page 7

a (ii)
If the spacer frame is to be used, attach the frame to the rear of the appliance using either the screws and captive
nuts removed from the appliance or supplied in the fixing kit, see fig 8.  Place the fire in the required position; mark
around the perimeter of the spacer frame remove the appliance and the spacer frame from the appliance. Position the
spacer frame to line up with the markings, spot and drill through the wall fixing holes in the positions shown in fig
7, and secure in position using the screws and plastic fixing plugs provided, refit the appliance to the spacer frame.

OPTION (b)
Is to secure the appliance to the opening using a wire bond as shown in fig 9. 
b(i) Without a spacer frame fitted.
To use this method a min depth of the opening of 220mm is recommended to allow a uniform pull on the wire
bond.  In addition to this method it may require the base of the appliance to be secured to the hearth to prevent any
movement taking place.  Three knock-out blanks are provided in the base for this purpose although one central
fixing should be sufficient.  To establish the correct location, place the appliance in the opening and knock out the
appropriate blank.  Mark around the hole, remove the appliance - spot and drill hole a central of the mark suitable
for the fixing plus provided.

Drill and plug with the plastic fixing plugs provided to the rear of the opening or chairbrick in the position shown in
fig 9, Screw in the two screw eyes securely. Remove the two clamp bolts from the rear panel of the appliance and
thread the wire bond through the two slots in the spigot flange. Place the fire in front of the opening allowing
sufficient room to loop the ends of the bond through the screw eyes and back through the bottom dimpled holes in
the back panel.   Push the fire back into the opening, thread the wire through the washers and adjusting screws, turn
the lock-nuts back to allow sufficient adjustment and fit the clamp bolt with the lock-nut and washer, turning the
lock nuts on the adjusting screws to tighten the cable.  Secure the base of the appliance using a No 8 x 1" screw and
penny washer provided. Do not cut the wire bond; coil the excess to ensure sufficient length of wire is available so
the appliance can be removed for servicing or debris removal.

b (ii)  With spacer frame fitted.
The spacer frame must be fitted to the rear of the appliance which will require either the removal of the screws and
captive nuts from the fixing holes in the frame of the appliance or the knock-out blanks (semi-sheared) holes.
Assemble to the spacer with the self-tap screws and captive nuts fitted to the spacer as shown in figure 7.

Locate and secure the appliance by the method chosen ensuring that a good seal exists with the Hearth and Back
panel. Connect the gas supply to the location of the Burner Connecting elbow and place the burner in position with
the feet of the rear legs located in the two tags of the base plate. Secure the Burner in position with the 2 x No 8
Self-tap screws provided and complete the gas connection. Check the installation for gas soundness.

LAYING THE FIRE BED

Position the rear fibre panel on the stepped flange of the burner assy as shown in fig 14. Stand the L&R hand side
cheeks upright - place the coal support shelf on the channel provided assuring that the rebate on the underside of the
shelf locates over the flange of the support channel. (The 4 lugs offer a secondary support to maintain a sufficient
gap between the front of shelf and the rear of the burner inserts).
Position the two burner inserts in the channel between the two burner ports.
Position the simulated front coal on the shelf with the two upturned flanges in the rebates in the underside of the
moulding.

COAL LAY-OUT

Lay the four front coals diagonally with the stepped corner sitting on the simulated coal front and the small corner
notch at the rear. Lay a further row of 4 coals behind the front row with the stepped corners resting in the notches in
the rear corners of the front row, the two centre coals having notches in the rear top corners. Lay 2 more coals in the
notches of the centre two coals - Fig 13.
Lay the three small coals on the top L&R hand corners and in the centre of the back row.Locate the glass panel with
the bottom two corners locating in the retaining brackets and secured at the top with the retaining strip and the 4 x
M4 Wing screws.  Locate the L&R hand side covers with the 4 x M4 screws provided, sufficient to allow the covers
to slide up and down, see fig 15.