Royal Sovereign RSC-1400LS, Service Manual

Page 1: ...RSC LS LSH SERIES ROLL LAMINATOR SERVICE MANUAL www royalsovereign com...

Page 2: ...g Front Roller 5 Parts List RSC 1400LS Parts List 7 Exploded Drawings RSC 1400LS Whole Exploding Drawing and Part Exploding Drawing 8 Wire Diagram 3 4 Main PCB 3 5 Sub PCB 3 6 Cross Cutter 3 Replacing...

Page 3: ...clothing and cause serious injury 4 Keep flammable and wet objects away from the machine 5 Place machine on a level surface 6 Avoid excessive sunlight humidity and extreme temperatures 7 Ensure the u...

Page 4: ...is in the proper position and the Pressure Plate is active Figure 1 3 Film is Jammed on the Rollers a Carefully un jam the film from the rollers 4 Main Motor Wires are Disconnected a Ensure that the w...

Page 5: ...n the rear left 2 No Power from the Outlet a Ensure there is power on the outlet check the circuit breaker 3 Defective Main Fuse a Using Multi Meter test the continuity of the Main Fuse If it fails re...

Page 6: ...1 Heating wire is not connected to the main PCB 2 Blown burnt upper and or lower wire fuse T Fuse 3 Defective Bi Metal 4 Defective heater 5 Defective Main PCB 1 Heating wire is not connected to the m...

Page 7: ...located on the left hand side 4 Defective Bi Metal a Replace the Bi Metal 5 Defective heater a Using the multi meter test the continuity of the heater If it fails replace the heater b Physically exami...

Page 8: ...PCB Main 1 Wires for lower and upper heat sensors are reversed on the main PCB a Reverse the heat sensors a Replace the T Fuse wire located on the left hand side MEASURES CAUSES 2 Defective T Fuse wir...

Page 9: ...efective heater a Test continuity of the heater If it fails replace the heater b Glass tube that surrounds heating coil is broken replace the heating element a Replace the PCB Main 7 4 Defective Main...

Page 10: ...nd 3 1 Right Cover 1 Using Philips Screw Driver loosen the screw on the Pressure Lever Figure 1 2 Take out the three screws as shown in Figure 2 3 Disconnect control wires from the Sub PCB Figure 3 3...

Page 11: ...t Cover 3 2 Left Cover 1 Take out four screws on the Left Cover 3 3 Rear Cover 1 Disassemble the Left and Right Covers 2 Take out the screws Figure 5 3 Loosen five Rear Cover screws Figure 5 3 4 Main...

Page 12: ...astic supporters Figure 7 3 5 Sub PCB 1 Follow the same steps as in the Replacing the Right Cover section 3 6 Cross Cutter 1 Disassemble the nut from the frame cutter 2 Unfasten the spring from the cu...

Page 13: ...inkles 11 CAUSES MEASURES Pressure Use 5 16 or 8mm Allen wrench to adjust the roller pressure Clockwise Increase pressure Counter Clockwise Decrease pressure 1 Using Push Pull Scale measure 4 Check ab...

Page 14: ...36BH 60W 36V 75 1 20 014LR1005A TABLE FRONT AL6063 PANTON COOL GRAY 8U X X 20 1 014LR1005E TABLE FRONT AL6063 PANTONE COOL GRAY 8U X X 21 TFH04018D2 SCREW FH M4 18 SUS27 22 NHB03024D2 NUT HEXAGON M3...

Page 15: ...H FLANGE 12 10 52 MBC06030D2 SCREW BH M6 30 SUS27 53 WSB04010D2 WASHER SPRING SWRH 4 1 0T SUS27 54 141LR2036A PLATE PRESSURE L SPCC 3T ZWP5 55 141LR3040A PLATE PRESSURE LAMI SPCC 4 5T ZWP5 56 138LR400...

Page 16: ...6400X002B SWITCH MAIN 8216 B R I O SIGNAL LUX SPA 96 MBC04025D2 SCREW BH M4 25 SUS27 97 141LR4069A 2 FILM CORE SUPPORT PLATE SPCC 1 5T 98 021LR3008A 2 FILM CORE COVER ABS 99 013LR3022A 2 FILM CORE HOU...

Page 17: ...HEATER EU UL1015 14 AWG RED X X X 139 1 381LR4030A WIRE UP HEATER EU UL1015 AWG 14 RED X X X 140 381LR4036C WIRE T FUSE 99 15A UL1015 14 AWG RED X X X 140 1 381LR4036A WIRE T FUSE 142 UL1015 AWG 14 R...

Page 18: ...400LSH 880LS 880LSH P NO DATE CHANGING REMARK Model X not use n o i t a c i f i c e p S e m a N t r a P O N t r a P o N 350CR4001A 20091103 X X C 6 G W A 4 2 4 6 4 2 E T O M E R E R I W A 2 3 0 4 R L...

Page 19: ...Frame R Stand Part Frame Base Frame Roller Shaft Front Table Wire Flim Shaft RSC LS LSH Series use only 17 7 Exploded View Explored View Frame L...

Page 20: ...000C8 E RING 80 134LR4001A PULLEY CHAIN 81 141LR2037A PLATE PRESSURE R 82 032LR3006A SHEET FUNC X X 82 1 032LR3005A SHEET FUNC X X 83 021LR2003A COVER TAKE UP L 84 021LR2018A COVER R 85 112004001D NUT...

Page 21: ...50D2 BOLT 59 124LR4019A ECCENTRIC CAM 60 SKE05015B6 SCREW SET 61 MBC03014D2 SCREW BH 62 31300S006A SAFETY SENSOR 63 141LR4114A BRACKET SENSOR 64 WSB03007D2 WASHER SPRING 65 MBC03006D2 SCREW BH 66 MBC0...

Page 22: ...031A IDLE GEAR TAKE UP 68 36400X018A SWITCH EMERGENCY 70 013LR2110A FRAME R 71 131LR4005A SPROCKET ROLLER LAMI 72 111LR4017A PIN 73 SKE06010B6 SCREW SET 78 131LR4030B SPROCKET MOTOR X X 78 1 131LR4072...

Page 23: ...TER X X 6 1 212LR1011D STAND CENTER X X 7 WSB08016D2 WASHER SPRING 8 BHE08065D2 BOLT 9 365LR4004A SWITCH FOOT ASS Y 10 23300X008A CABLE GRAND 11 013LR2115C FRAME BASE X X 11 1 013LR2115A FRAME BASE X...

Page 24: ...0CR4007A POWER CORD UK AC250V 13A 44 2 380CR4005A POWER CORD CUL AC1250V 15A 44 3 380LR4003B POWER CORD AU AC250V 10A 50 013LR2109A FRAME L 51 12200X032A DU BUSH 53 WSB04010D2 WASHER SPRING 65 MBC0300...

Page 25: ...OTOR 48 381LR4008A WIRE MAIN 53 WSB04010D2 WASHER SPRING 60 SKE05015B6 SCREW SET 79 RE001000C8 E RING 96 MBC04025D2 SCREW BH 97 141LR4069A 2 FILM CORE SUPPORT PLATE 98 021LR3008A 2 FILM CORE COVER 99...

Page 26: ...ASS Y X X X 143 1 381LR4027B SENSOR ASS Y X X X 144 MBC04018D2 SCREW BH X X 145 223LR2012D HEATER ASS Y 58 8 220 230V X X X 145 1 223LR2012B HEATER ASS Y 35 3 220 230V X X X 146 142LR4001A SPACER HEAT...

Page 27: ...RSC LS Wire Diagram 25 8 RSC LS LSH Wire Diagram...

Page 28: ...RSC LSH Wire Diagram 26...

Page 29: ...T EMER S W 6 above photos 6 connect SAFETY SENSOR 7 above photos 7 connect HEATER ASS Y RSC LSH SERIES ONLY 27 1 WIRE MAIN above photo connect SUB PCB 4 WIRE MOTOR above photo4 connect DC MOTOR 3 WIRE...

Page 30: ...SUB PCB A WIRE MAIN connect the main pcb B CONNECTOR SENSOR connect the temperature sensor connect part 28 A Figure 4 B...

Page 31: ...SHER SPRING 16 MBC05018D2 SCREW BH 17 350LR3038A PCB MAIN ASS Y X X 17 1 350LR3038B PCB MAIN ASS Y X X 18 23200X001A SUPPORT BRACKET PCB 19 21000S029A MOTOR MAIN 20 014LR1005A TABLE FRONT X X 20 1 014...

Page 32: ...R4001A POWER CORD EU AC250V 16A 44 1 380CR4007A POWER CORD UK AC250V 13A 44 2 380CR4005A POWER CORD CUL AC1250V 15A 44 3 380LR4003B POWER CORD AU AC250V 10A 45 381LR4013B WIRE POWER S W EU 46 381LR402...

Page 33: ...ROCKET MOTOR X X 79 RE001000C8 E RING 80 134LR4001A PULLEY CHAIN 81 141LR2037A PLATE PRESSURE R 82 032LR3006A SHEET FUNC X X 82 1 032LR3005A SHEET FUNC X X 83 021LR2003A COVER TAKE UP L 84 021LR2018A...

Page 34: ...13 140LR3001A HOLDER CUTTER C 114 122LR4006A BUSH PULLY 115 013LR3002P FRAME CUTTER X X 115 1 013LR3002N FRAME CUTTER X X 116 136LR4001D CHAIN TAKE UP X X 116 1 136LR4016A CHAIN TAKE UP X X 117 032LR4...

Page 35: ...E SENSOR X X X 143 381LR4027F SENSOR ASS Y X X X 143 1 381LR4027B SENSOR ASS Y X X X 144 MBC04018D2 SCREW BH X X 145 223LR2012D HEATER ASS Y 58 8 220 230V X X X 145 1 223LR2012B HEATER ASS Y 35 3 220...

Page 36: ...81LR4008A WIRE MAIN 53 WSB04010D2 WASHER SPRING 60 SKE05015B6 SCREW SET 79 RE001000C8 E RING 96 MBC04025D2 SCREW BH 97 141LR4069A 2 FILM CORE SUPPORT PLATE 98 021LR3008A 2 FILM CORE COVER 99 013LR3022...

Page 37: ...CORD UK AC250V 13A 44 2 380CR4005A POWER CORD CUL AC1250V 15A 44 3 380LR4003B POWER CORD AU AC250V 10A 50 013LR2109A FRAME L 51 12200X032A DU BUSH 53 WSB04010D2 WASHER SPRING 65 MBC03006D2 SCREW BH 7...

Page 38: ...1 381LR4027B SENSOR ASS Y X X X 144 MBC04018D2 SCREW BH X X 145 223LR2012D HEATER ASS Y 58 8 220 230V X X X 145 1 223LR2012B HEATER ASS Y 35 3 220 230V X X X 146 142LR4001A SPACER HEATER BKT X X 147...

Page 39: ...212LR1011D STAND CENTER X X 7 WSB08016D2 WASHER SPRING 8 BHE08065D2 BOLT 9 365LR4004A SWITCH FOOT ASS Y 10 23300X008A CABLE GRAND 11 013LR2115C FRAME BASE X X 11 1 013LR2115A FRAME BASE X X 12 34000S0...

Page 40: ...BH 53 WSB04010D2 WASHER SPRING 55 141LR3040A PLATE PRESSURE LAMI 56 138LR4008A SPRING PRESSURE 57 WPB06015D2 WASHER PLAIN 58 BHE06050D2 BOLT 59 124LR4019A ECCENTRIC CAM 60 SKE05015B6 SCREW SET 61 MBC0...

Page 41: ...003A LEVER PRESSURE 89 023LR4010A KNOB LEVER 90 350LR3039A PCB SUB ASS Y X X 90 1 350LR3044A PCB SUB ASS Y X X 91 023LR3008A BUTTON FUNC 92 TPH03006B8 SCREW TAP TITE PH 105 141LR4050A PLATE BEARING 10...

Page 42: ...BOLT 59 124LR4019A ECCENTRIC CAM 60 SKE05015B6 SCREW SET 61 MBC03014D2 SCREW BH 62 31300S006A SAFETY SENSOR 63 141LR4114A BRACKET SENSOR 64 WSB03007D2 WASHER SPRING 65 MBC03006D2 SCREW BH 66 MBC05010D...