Royal Sovereign RSC-1650C, Service Manual

Page 1: ...www royalsovereign com ROLL LAMINATOR Service Manual...

Page 2: ...ht Cover 3 2 Left Cover 3 3 Rear Cover 3 4 Main PCB 3 5 Sub PCB 3 6 Heaters 3 7 Cross Cutter 7 1 RSC 1650C Whole Exploding Drawing and Part Exploding Drawing 7 2 RSC 1650H Whole Exploding Drawing and...

Page 3: ...clothing and cause serious injury 4 Keep flammable and wet objects away from the machine 5 Place machine on a level surface 6 Avoid excessive sunlight humidity and extreme temperatures 7 Ensure the un...

Page 4: ...Disconnected Heater Wire a Check to make sure that the heater wire is connect to the Main PCB Figure 1 2 Defective T Fuse a Use the multi tester to check the continuity on the Wire T Fuse If it fails...

Page 5: ...gure 4 a Replace Main PCB 2 2 Rollers Over Heating RSC 1650H HR Only 1 The temperature sensor wire is improperly connected to the SUB PCB 2 Defective Heater Assembly 3 Main PCB is defective 1 If the t...

Page 6: ...Main Motor Wires are Disconnected 5 Defective Main PCB 6 Defective Main Motor 1 Emergency Switch is are Active 2 Pressure Plate is not in Proper Position a Ensure that the Pressure Plate is in the pro...

Page 7: ...is Not Connected 5 Disconnected Main Power Wire 6 Defective Transformer 1 Main Power is Not Turned On a Turn on the power switch which is located on the rear left 2 No Power from the Outlet a Ensure t...

Page 8: ...sure that the control wires are connected to the Control Panel Sub PCB 5 Disconnected Main Power Wire a Connect the Main Power wires Figure 2 6 Defective Transformer a Replace the Transformer Figure 3...

Page 9: ...sing Philips Screw Driver loosen the screw on the Pressure Lever Figure 1 2 Take out the four screws as shown in Figure 2 3 Disconnect the temperature sensor RSC 1650H HR only and control wires from t...

Page 10: ...Left Cover 1 Take out four screws on the Left Cover 3 3 Rear Cover 1 Disassemble the Left and Right Covers 2 Take out the side screws one on each side Figure 5 3 Loosen eight Rear Cover screws Figure...

Page 11: ...the Right Cover section 3 6 Heaters RSC 1650H HR Only 1 Take off the Left and Right Covers 2 Using pliers one to hold and one to loosen the nut as shown in Figure 8 take out the two 5 16 8mm nuts on e...

Page 12: ...10 When inserting the heater into the roller rotate the heater slightly 3 7 Cross Cutter 1 Disassemble the nut from the frame cutter 2 Unfasten the spring from the cutter 3 Change the cutter knob and...

Page 13: ...the bottom films are fed in without any wrinkles 4 Adjustments with different thickness of substrates 3 Laminating Test Laminate samples 1 5mil 5mil films 4 Check above steps 2 through 3 with 5 spots...

Page 14: ...four screws on each side cover Figures 1 2 9 10 2 Remove the lever knob screw and lever Figure 3 3 Remove the rear cover by removing all 10 screws 4 top 4 bottom and 1 on each side Figure 4 5 4 Disass...

Page 15: ...0LR3015A PCB MAIN ASS Y 1 22 381LR4032A WIRE REMOTE 2464 24AWG4C 1 23 23300X008A CABLE GRAND PG 7 DONG A 2 24 21000S024A MOTOR MAIN S9D40 24BH 40W 24V 60 1 85ZY 90JB180G12 1 25 BHE06020D2 BOLT HEXA HE...

Page 16: ...Ni Cr 1 69 MBC05018D2 SCREW BH M5 18 SUS27 4 70 WSB05013D2 WASHER SPRING SWRH 5 1 1 3T FZY 20 71 TFH04035D2 SCREW FH 2 4 35 SUS27 11 72 013CR2002A FRAME R SPCC 4 5T PANTONE 421U 1 73 013CR2001A FRAME...

Page 17: ...SHEET CUTTER PC 0 18T 1 122 021LR2002A COVER R ABS 94VO AF 312 PANTONE 431C 1 123 021LR2001A COVER L ABS 94VO AF 312 PANTONE 431C 1 124 SKE06010B6 SCREW SET M6 10 FZB 1 125 SKE06015B6 SCREW SET M6 15...

Page 18: ...EU SPCC 2T PANTONE 421U 1 158 36400X002A SWITCH MAIN 8216 B R I O SIGNAL LUX SPA 1 159 23300X001A BUSHING CORD EU 7NR32 DONG A 1 160 380CR4004A POWER CORD CUL AC125V 16A 1 8m LT 202 1 160 1 380CR4003A...

Page 19: ...CABLE GRAND PG 7 DONG A 2 24 21000S024A MOTOR MAIN S9D40 24BH 40W 24V 60 1 85ZY 90JB180G12 1 25 BHE06020D2 BOLT HEXA HEAD M6 20 SUS27 10 26 WSB06015D0 WASHER SPRING SWRH 6 1 1 5T FZY 18 27 365LR4003A...

Page 20: ...2001A FRAME L SPCC 4 5T PANTONE 421U 1 74 015LR3005A BAR IDLE UP S45C 30 Cu Ni Cr 2 75 12200X016A BEARING IDLE UP GME 6201Z 12 32 10 4 76 013LR2012B FRAME SENSOR AL6063 PANTONE 421U 1 77 021LR3004A CA...

Page 21: ...1 125 SKE06015B6 SCREW SET M6 15 FZB 1 126 131LR4004A SPROCKET MOTOR RS35 S45C 44 13T 1 127 SKE04010B6 SCREW SET M4 10 FZB 1 128 SKE04015B6 SCREW SET M4 15 FZB 1 129 021LR2003B COVER TAKE UP L ABS 94V...

Page 22: ...1 164 MPC03006D2 SCREW PH 3 6 SUS27 3 165 WSB03007D2 WASHER SPRING SWRH 3 1 0 70T FZY 2 166 011LR2003A COVER REAR AL6063 PANTONE 421U 1 167 013LR3002B FRAME CUTTER AL6063 PANTONE 421U 1 168 141LR4009...

Page 23: ...23 23300X008A CABLE GRAND PG 7 DONG A 2 24 21000S024A MOTOR MAIN S9D40 24BH 40W 24V 60 1 85ZY 90JB180G12 1 25 BHE06020D2 BOLT HEXA HEAD M6 20 SUS27 10 26 WSB06015D0 WASHER SPRING SWRH 6 1 1 5T FZY 18...

Page 24: ...1 72 013CR2002A FRAME R SPCC 4 5T PANTONE 421U 1 73 013CR2001A FRAME L SPCC 4 5T PANTONE 421U 1 74 015LR3005A BAR IDLE UP S45C 30 Cu Ni Cr 2 75 12200X016A BEARING IDLE UP GME 6201Z 12 32 10 4 76 013LR...

Page 25: ...10B6 SCREW SET M6 10 FZB 1 125 SKE06015B6 SCREW SET M6 15 FZB 1 126 131LR4004A SPROCKET MOTOR RS35 S45C 44 13T 1 127 SKE04010B6 SCREW SET M4 10 FZB 1 128 SKE04015B6 SCREW SET M4 15 FZB 1 129 021LR2003...

Page 26: ...70T FZY 2 166 011LR2003A COVER REAR AL6063 PANTONE 421U 1 167 013LR3002B FRAME CUTTER AL6063 PANTONE 421U 1 168 141LR4009A BRACKET REAR COVER SECC 2 0T ZWP5 4 169 MBC05010D2 SCREW BH M5 10 SUS27 4 170...

Page 27: ...w Frame L Frame R Stand Part and Frame Base Frame Roller Shaft Wire Front Paper and Rewinder Front Table Film Shafts and Safety Cover 7 3 RSC 1650HR Explode View Frame R Stand Part Frame Base Frame Ro...

Page 28: ...5A 65TS LITTLE FUSE 2 107 120LR3002A SHAFT CAM S45C 1 109 023LR4001A KNOB LEVER NYLON BLK 1 108 SKE05010D2 SCREW SET M5 10 1 105 WPB06016A6 WASHER PLAIN 6 6 12 5 1 6 2 106 138LR4008A SPRING PRESSURE S...

Page 29: ...6016A6 WASHER PLAIN 106 138LR4008A SPRING PRESSURE 120 36400X001A SWITCH EMERGENCY 121 032LR4008A SHEET CUTTER 123 021LR2001A COVER L 129 021LR2003B COVER TAKE UP L 142 130LR4005A GEAR TAKE UP 143 147...

Page 30: ...LR4002A CAM ROLLER Cu Ni Cr 103 SKE05015D2 SCREW SET 104 111LR4014A BOLT PRESSURE 105 WPB06016A6 WASHER PLAIN 106 138LR4008A SPRING PRESSURE 108 SKE05010D2 SCREW SET 109 023LR4001A KNOB LEVER 110 021L...

Page 31: ...065D2 NUT 11 212LR2003A STAND TOP 12 013LR3006B FRAME BASE 13 025LR4001A CASE REMOCON ASS Y 14 350CR4001A PCB REMOCON ASS Y 15 141LR3001B BRACKET PCB 16 34000S008A POWER TRANSFORMER 17 WSB04010D2 WASH...

Page 32: ...70 WSB05013D2 WASHER SPRING 71 TFH04035D2 SCREW FH 72 013CR2002A FRAME R 73 013CR2001A FRAME L 74 015LR3005A BAR IDLE UP 75 12200X016A BEARING IDLE UP 76 013LR2012B FRAME SENSOR 77 138LR4001A SPRING C...

Page 33: ...WIRE SAFETY SWITCH 94 381LR4047A WIRE EMER 95 381LR4048A WIRE TAKE UP2 131 021LR2004A COVER TAKE UP R 132 021LR2003A COVER TAKE UP L 133 021LR1003A COVER TAKE UP 2 134 36400X003A SWITCH POWER 135 141L...

Page 34: ...4001A SAFETY COVER FRAME R 46 013LR4002A SAFETY COVER FRAME L 47 111LR4009A BOLT SAFETY COVER 48 138LR4010A SPRING SAFETY COVER 49 WPB04008A6 WASHER PLAIN 50 RE000400D2 E RING 51 NHB04032D2 NUT 53 141...

Page 35: ...R S45C 1 46 013LR4002A SAFETY COVER FRAME L SPCC 1 PANTONE 421U 45 013LR4001A SAFETY COVER FRAME R SPCC 1 PANTONE 421U 44 013LR3015A FRAME FRONT TENSION L SPCC 4 5T 1 PANTONE 421U 49 WPB04008A6 WASHER...

Page 36: ...i Cr 103 SKE05015D2 SCREW SET 104 111LR4014A BOLT PRESSURE 105 WPB06016A6 WASHER PLAIN 106 138LR4008A SPRING PRESSURE 120 36400X001A SWITCH EMERGENCY 121 032LR4008A SHEET CUTTER 123 021LR2001A COVER L...

Page 37: ...22CR4002A BEARING CAM 102 124LR4002A CAM ROLLER Cu Ni Cr 103 SKE05015D2 SCREW SET 104 111LR4014A BOLT PRESSURE 105 WPB06016A6 WASHER PLAIN 106 138LR4008A SPRING PRESSURE 108 SKE05010B6 SCREW SET 109 0...

Page 38: ...HB08065D2 NUT 11 212LR2003A STAND TOP 12 013LR3006B FRAME BASE 13 025LR4001A CASE REMOCON ASS Y 14 350CR4001A PCB REMOCON ASS Y 15 141LR3001B BRACKET PCB 16 34000S008A POWER TRANSFORMER 17 WSB04010D2...

Page 39: ...A FRAME L 74 015LR3005A BAR IDLE UP 75 12200X016A BEARING IDLE UP 76 013LR2012B FRAME SENSOR 77 021LR3004A CASE SENSOR LO 78 021LR3003A CASE SENSOR UP 79 313LR3001A SENSOR ASS Y 80 381LR4027B WIRE SEN...

Page 40: ...0X002A SWITCH MAIN 135 141LR4003A BRACKET MOTOR 136 21000S025A MOTOR AC CUL 136 1 21000S026A MOTOR AC JAP 136 2 21000S027A MOTOR AC EU AU 137 130LR4004A GEAR MOTOR 138 447LR4001A KEY MOTOR TAKE UP 139...

Page 41: ...SAFETY COVER FRAME R 46 013LR4002A SAFETY COVER FRAME L 47 111LR4009A BOLT SAFETY COVER 48 138LR4010A SPRING SAFETY COVER 49 WPB04008A6 WASHER PLAIN 50 RE000400C8 E RING 51 NHB04032A6 NUT 53 141LR402...

Page 42: ...SWRH 2 108 SKE05010B6 SCREW SET M5 10 1 109 023LR4001A KNOB LEVER NYLON BLK 1 110 021LR3006A BRACKET CLAMPER LEVER ABS 94V 0 1 111 125LR4003A LEVER PRESSURE S45C 1 107 120LR3002A SHAFT CAM S45C 1 120...

Page 43: ...102 124LR4002A CAM ROLLER Cu Ni Cr 103 SKE05015D2 SCREW SET 104 111LR4014A BOLT PRESSURE 105 WPB06016A6 WASHER PLAIN 106 138LR4008A SPRING PRESSURE 120 36400X001A SWITCH EMERGENCY 121 032LR4008A SHEE...

Page 44: ...22CR4002A BEARING CAM 102 124LR4002A CAM ROLLER Cu Ni Cr 103 SKE05015D2 SCREW SET 104 111LR4014A BOLT PRESSURE 105 WPB06016A6 WASHER PLAIN 106 138LR4008A SPRING PRESSURE 108 SKE05010B6 SCREW SET 109 0...

Page 45: ...HB08065D2 NUT 11 212LR2003A STAND TOP 12 013LR3006B FRAME BASE 13 025LR4001A CASE REMOCON ASS Y 14 350CR4001A PCB REMOCON ASS Y 15 141LR3001B BRACKET PCB 16 34000S008A POWER TRANSFORMER 17 WSB04010D2...

Page 46: ...013CR2001A FRAME L 74 015LR3005A BAR IDLE UP 75 12200X016A BEARING IDLE UP 76 013LR2012B FRAME SENSOR 77 021LR3004A CASE SENSOR LO 78 021LR3003A CASE SENSOR UP 79 313LR3001A SENSOR ASS Y 80 381LR4027B...

Page 47: ...P L 133 021LR1003A COVER TAKE UP 2 134 36400X002A SWITCH MAIN 135 141LR4003A BRACKET MOTOR 136 21000S025A MOTOR AC 137 130LR4004A GEAR MOTOR 138 447LR4001A KEY MOTOR TAKE UP 139 RE000600C8 E RING 141...

Page 48: ...SAFETY COVER FRAME R 46 013LR4002A SAFETY COVER FRAME L 47 111LR4009A BOLT SAFETY COVER 48 138LR4010A SPRING SAFETY COVER 49 WPB04008A6 WASHER PLAIN 50 RE000400C8 E RING 51 NHB04032A6 NUT 53 141LR402...

Page 49: ...N OF REVISION REV DATE APP BY CH BY DRA BY DESCRIPTION OF REVISION REV DATE REMARK COLOR FINISH Q TY MATERIAL DESCRIPTION PART NO REMARK COLOR FINISH Q TY MATERIAL DESCRIPTION PART NO REMARK COLOR FIN...

Page 50: ...SW2 VCC_5V C1 100nF 275V MKP MAIN SUB B _13V TAK_UP RELAY CNN2 YH396 03 1 2 3 SRCLK2 TAK_UP HEATER ZD1 1W 15V STOP SW U101 PIC16C72 1 2 3 4 5 6 7 9 10 11 12 13 14 15 16 17 18 21 22 23 24 25 26 27 28 M...

Page 51: ...RSC 1650HR Wire Diagram 51...

Page 52: ...UB PCB 5 WIRE POWER above photo6 connect FRAME L S W MAIN RSC 1650H MAIN PCB Layout connect part 6 WIRE TAKE UP above photo6 connect AC MOTOR 7 above photo s 7 8 9 wire in POWER TRANSFORMER 10 WIRE MO...

Page 53: ...8 wire in POWER TRANSFORMER 3 WIRE EMER above photo3 connect FOOT EMER S W RSC 1650C MAIN PCB Layout 1 WIRE MAIN above photo connect SUB PCB 5 WIRE MOTOR above photo5 connect DC MOTOR 4 WIRE POWER ab...

Page 54: ...METAL RSC 1650HR MAIN PCB Layout 4 WIRE UP HEATER above photo4 connect with 6 WIRE TAKE UP above photo6 connect AC MOTOR 7 above photo s 7 8 9 wire in POWER TRANSFORMER 1 WIRE MAIN above photo connect...

Page 55: ...LOW HEATER 2 connect above photo A BIMETAL and HEATER B WIRE MAIN connect the main pcb connect part FRAME R HEATER Layout 1 WIRE UP HEATER 2 connect above photo B BIMETAL and HEATER A WIRE SENSOR con...

Page 56: ...with above photo A WIRE UP HEATER Eu and HEATER only RSC 1650H B WIRE SAFETY S W connect with paper micro s w connect part connect part MICRO S W and FRAME L HEATER Layout A b FRAME GUIDE PAPER MICRO...