Royal Sovereign RSC-165C, Service Manual

Page 1: ...www royalsovereign com ROLL LAMINATOR ROLL LAMINATOR ROLL LAMINATOR ROLL LAMINATOR Service Manual Service Manual Service Manual Service Manual...

Page 2: ...Drawings 6 3 RSC 1650HR Parts List 7 1 RSC 1650CF Whole Exploding Drawing and Part Exploding Drawing 7 2 RSC 1650HF Whole Exploding Drawing and Part Exploding Drawing 8 Wire Diagram 7 3 RSC 1650HRF Wh...

Page 3: ...clothing and cause serious injury 4 Keep flammable and wet objects away from the machine 5 Place machine on a level surface 6 Avoid excessive sunlight humidity and extreme temperatures 7 Ensure the un...

Page 4: ...Disconnected Heater Wire a Check to make sure that the heater wire is connect to the Main PCB Figure 1 2 Defective T Fuse a Use the multi tester to check the continuity on the Wire T Fuse If it fails...

Page 5: ...gure 4 a Replace Main PCB 2 2 Rollers Over Heating RSC 1650H HR Only 1 The temperature sensor wire is improperly connected to the SUB PCB 2 Defective Heater Assembly 3 Main PCB is defective 1 If the t...

Page 6: ...Motor Wires are Disconnected 5 Defective Main PCB 6 Defective Main Motor 1 Emergency Switch is are Active 2 Pressure Plate is not in Proper Position a Ensure that the Pressure Plate is in the proper...

Page 7: ...is Not Connected 5 Disconnected Main Power Wire 6 Defective Transformer 1 Main Power is Not Turned On a Turn on the power switch which is located on the rear left 2 No Power from the Outlet a Ensure t...

Page 8: ...sure that the control wires are connected to the Control Panel Sub PCB 5 Disconnected Main Power Wire a Connect the Main Power wires Figure 2 6 Defective Transformer a Replace the Transformer Figure 3...

Page 9: ...sing Philips Screw Driver loosen the screw on the Pressure Lever Figure 1 2 Take out the four screws as shown in Figure 2 3 Disconnect the temperature sensor RSC 1650H HR only and control wires from t...

Page 10: ...Left Cover 1 Take out four screws on the Left Cover 3 3 Rear Cover 1 Disassemble the Left and Right Covers 2 Take out the side screws one on each side Figure 5 3 Loosen eight Rear Cover screws Figure...

Page 11: ...the Right Cover section 3 6 Heaters RSC 1650H HR Only 1 Take off the Left and Right Covers 2 Using pliers one to hold and one to loosen the nut as shown in Figure 8 take out the two 5 16 8mm nuts on e...

Page 12: ...10 When inserting the heater into the roller rotate the heater slightly 3 7 Cross Cutter 1 Disassemble the nut from the frame cutter 2 Unfasten the spring from the cutter 3 Change the cutter knob and...

Page 13: ...d the bottom films are fed in without any wrinkles CAUSES MEASURES Pressure Use 5 16 or 8mm Allen wrench to adjust the roller pressure Clockwise Increase pressure Counter Clockwise Decrease pressure 1...

Page 14: ...four screws on each side cover Figures 1 2 9 10 2 Remove the lever knob screw and lever Figure 3 3 Remove the rear cover by removing all 10 screws 4 top 4 bottom and 1 on each side Figure 4 5 4 Disas...

Page 15: ...0D2 SCREW BH M4 10 SUS27 8 20 23200X001A SUPPORT B K PCB DASS 9N TENSION DONG A 6 21 350LR3027C PCB MAIN ASS Y 1 22 381LR4032A WIRE REMOTE 2464 24AWG4C 1 23 23300X008A CABLE GRAND PG 7 DONG A 2 24 210...

Page 16: ...NT AL6063 PANTON COOL GRAY 8U 1 65 145LR3001A GUIDE DOCUMENT ABS 94VO AF 312 PANTONE COOL GRAY 8U2 66 023LR4002A KNOB BOLT GUIDE PHENOL BLK 2 67 111LR4006A BOLT GUIDE S45C SNC3 4 22 5 2 68 120LR4001B...

Page 17: ...032LR4011A SHEET PRESSURE PC 0 3T 1 115 032LR3006A SHEET FUNC PC 0 3T 1 116 023LR3008A BUTTON FUNC SILICON KE 9X1 1 117 350LR3028C PCB SUB ASS Y PCB SUB ASS Y PCB 1 118 MPC03006D2 SCREW PH 3 6 SUS27 3...

Page 18: ...N 8216 B R I O SIGNAL LUX SPA 1 158 1 36400X002B SWITCH MAIN AC250V 16A CANEL 1 159 23300X001A BUSHING CORD EU 7NR32 DONG A 1 160 380CR4004A POWER CORD CUL AC125V 16A 1 8m LT 202 1 160 1 380CR4003A PO...

Page 19: ...CHANGING REMARK No Part No Part Name Spec Qt y 5...

Page 20: ...6 20 U 27 A A M S S 10 26 W B06015D2 S W HE P G AS R S RIN W H 6 1 1 5 FZY S R T 18 27 365 4003 LR A W CH F Y CU S IT OOT ASS L KH8012 KOINO 1 27 1 365 4004 LR A W CH F Y EU U J P UK S IT OOT ASS A A...

Page 21: ...H04035D2 T C EW FH S R 2 4 35 U 27 S S 11 72 013C 2002 R A F E RAM R PCC 4 5 P E 421U S T ANTON 1 73 013C 2001 R A F E RAM L PCC 4 5 P E 421U S T ANTON 1 74 015 3005 LR A B D E UP AR I L 45C 30 C C S...

Page 22: ...005B LR HEE FU C S T N N PC 0 3 T 1 116 023 3007 LR A BU FU C TTON N C KE 9X1 SILI ON 1 117 350 3028B LR PCB UB Y S ASS 1 118 PC03006D2 M C EW PH S R 3 6 U 27 S S 3 119 136 4004C LR CH E AIN ROLL R 35...

Page 23: ...N A 1 160 380C 4004 R A P WE C D O R OR CUL C125V 15 1 8 202 A A m LT 1 160 1 380C 4003 R A P WE C D O R OR J P A C125V 15 1 8 603 A A m LT 1 160 2 380 4001 LR A P WE C D O R OR EU C250V 16 A A 1 160...

Page 24: ...A H DE CU E C OL R TT R B 94 V F 312 P E 420U A S O A ANTON 1 187 138 4001 LR A P G C CU E S RIN ROSS TT R W H 0 3 ZWP5 S R 1 188 WPB05030H8 W HE P AS R LAIN PCC S 2 189 V05013E8 RI B DE VE RIN R RI...

Page 25: ...CHANGING REMARK o o o o N N N N P P P P t t t t o o o o ar ar ar ar N N N N P P P P t t t t m m m m ar ar ar ar Na Na Na Na e e e e p p p p S S S S ec ec ec ec Qt y Qt y Qt y Qt y 6...

Page 26: ...r r n n n n a a a a er an er an er an er an Re Re Re Re in in in in er er er er F F F F o o o o t t t t b b b b F F F F m m m m h h h h fts fts fts fts d d d d f f f f ty ty ty ty Co Co Co Co r r r r...

Page 27: ...G C H G AST R STAN N AN 2 B KE R A 2 13500X002A C E D2 KYU G C H G AST R STAN N AN 2 B KE NO R A 3 WB16238D 0 S W H E P G 16 2 3 8 AS R S R I N T 4 FZY C 1650C R S EXP D E V EW CU LO I L N S C H L 03...

Page 28: ...I T 36 FC 04008D 2 M C EWFH 4 8 S R M 52 12200X003A BE G C 608Z AR I N AM 160 380C 4004 R A P W E C D C 125V 15 202 O R O R A A LT 158 36400X002A W C H S I T M AI N 159 23300X001A BU H G C D 7 32 S I...

Page 29: ...1 4050 LR A P E BE G LAT AR I N 104 111 4014 LR A B P E U E O LT R SS R 99 122 4004 LR A BU H P E P E U E S LAT R SS R 100 C 000800C 8 R P G W 8 SN A R I N ST 101 122C 4002 R A BE G C AR I N AM 102 12...

Page 30: ...T R STAN N AN 2 13500X002A C E D2 KYU G CH G AST R STAN N AN 3 WB16238D0 S W HE P G 16 2 3 8 AS R S RI N T 6 212 1004 LR A D B E STAN AS 5 WB08016D2 S W HE P G 8 5 3 8 AS R S RI N T 4 BHE08015D2 B HEX...

Page 31: ...I LM 166 011 2003 LR A C VE E O R R AR 141 140 4037 LR A H DE H F O L R S A T T 17 WB04010D2 S W HE P G 4 1 AS R S RI N 18 BC04008D2 M C EW BH 4 8 S R M 28 013 2009B LR F E F RAM RO NT 84 023 3003 LR...

Page 32: ...I R MR M O TO R L A 93 381 4043 LR A W E FE Y W U 1015 W G 14 1P I R SA T S L A 79 381 4009 LR A W E KE UP U 1007 W G 20 I R TA L A 44 013 3015 LR A F E F E RAM RO NT T NSI O N L 43 013 3014 LR A F E...

Page 33: ...E UPP P E CU I LM O R S O RT LAT L 171 141 4069 LR A 2 F C E UPP P E CU I LM O R S O RT LAT L 172 021 3008 LR A 2 F C E C VE CU I LM O R O R L 174 013 3022 LR A 2 F C E H U G CU I LM O R O SI N L 173...

Page 34: ...1 117 350LR3028B PCB SUB ASS Y FR 4 1 115 032LR3005A SHEET FUNC RS PC 0 3T 1 114 032LR4011A SHEET PRESSURE PC 0 3T 1 123 021LR2001A COVER L ABS 94V 0 1 PANTONE 431C 122 021LR2002B COVER R ABS 94V 0 1...

Page 35: ...2LR4004A BUSH PLATE PRESSURE 104 111LR4014A BOLT PRESSURE 93 138LR4014A SPRING HEATER 94 141LR4011A BRACKER HEATER STOPPER 96 141LR4050A PLATE BEARING 123 021LR2001A COVER L 121 032LR4008A SHEET CUTTE...

Page 36: ...B PCB SUB ASS Y 116 023LR3007A BUTTON FUNC 111 125LR4003A LEVER PRESSURE 105 WPB06015D2 WASHER PLAIN 6 6 12 5 1 6 92 MBC04040D2 SCREW BH M4 40 91 142LR4001A SPACER HEATER BKT 97 141LR2012A PLATE PRESS...

Page 37: ...G 2 13500X002A CASTER STAND2 KYUNG CHANG 4 BHE08012D2 BOLT HEXA HEAD M8 12 22 381LR4032A WIRE REMOTE 27 365LR4003A SWITCH FOOT ASS Y KH 8103 KONIO 25 BHE06020D2 BOLT HEXAHEAD M6 20 26 WSB06015D2 WASHE...

Page 38: ...AR 168 141LR4009A BRACKET REAR COVER 167 013LR3002B FRAME CUTTER 187 138LR4001A SPRING CROSS CUTTER 169 MBC05010D2 SCREW BH M5 10 61 013LR2013A FRAME GUIDE PAPER 62 142LR4002A SPACER GUIDE 55 140LR400...

Page 39: ...WASHER SPRING 5 1 1 3 71 TFH04035D2 SCREW FH 2 M4 35 171 381LR4020B WIRE FUSE UL1015 AWG 14 172 381LR4030A WIRE UP HEATER UL1015 AWG 14 173 381LR4013B WIRE POWER S W UL1015 AWG 14 174 381LR4035A WIRE...

Page 40: ...SILICON RUBBER CUL 17 WSB04010D2 WASHER SPRING 4 188 WPB05030H8 WASHER PLAIN 189 RIV05013E8 BRINDER RIVET 19 MBC04010D2 SCREW BH M4 10 170 12200X029A DU BUSH FLANGE 10 10 64 1 014LR1003E TABLE FRONT A...

Page 41: ...8...

Page 42: ...O R I SI O N EV D E R AT PP BY A CH BY D BY RA DE C P F EV S RI TI O N O R I SI O N EV D E R AT PP BY A CH BY D BY RA DE C P F EV S RI TI O N O R I SI O N EV D E R AT E K R M AR C F H O LO R I NI S Q...

Page 43: ...06 1 2 3 4 5 6 FOOT SW SW2 VCC_5V C1 100nF 275V MKP MAIN SUB B _13V TAK_UP RELAY CNN2 YH396 03 1 2 3 SRCLK2 TAK_UP HEATER ZD1 1W 15V STOP SW U101 PIC16C72 1 2 3 4 5 6 7 9 10 11 12 13 14 15 16 17 18 21...

Page 44: ...C 1650H C 1650H C 1650H C 1650H F F F F W W W W D D D D g g g g m m m m RS RS RS RS R R R R ire ire ire ire ia ia ia ia ra ra ra ra 3...

Page 45: ...t DC IR MOTOR a ove o o connec MOTOR 4 W E UP HE E b ph t 4 t th IR AT R a ove o o connec wi F E HE E UP B E RAM R AT R IM TAL 1 W E b ph t t UB PCB IR MAIN a ove o o connec S 5 W E P WE b ph t 6 t F...

Page 46: ...R S o o o o t t t t p p p p t t t t c c c c nnec nnec nnec nnec ar ar ar ar 1 W E b ph t t UB PCB IR MAIN a ove o o connec S 5 W E b ph t 5 t DC IR MOTOR a ove o o connec MOTOR 4 W E P WE b ph t 4 t F...

Page 47: ...La u u u u 1 W E b ph t t UB PCB IR MAIN a ove o o connec S 5 W E P WE b ph t 6 t F E W IR O R a ove o o connec RAM L S MAIN 10 W E b ph t 10 t DC IR MOTOR a ove o o connec MOTOR F E HE E UP B E RAM...

Page 48: ...B W E t th p b IR MAIN connec e main c C C C C W W W W d d d d F F F F E E E E HE HE HE HE E E E E yo yo yo yo t t t t MI MI MI MI RO S RO S RO S RO S an an an an RAM RAM RAM RAM L L L L AT AT AT AT R...

Page 49: ...T R u an AT R only RS B W E FE Y W t th p p IR SA T S connec wi a er micro s w o o o o t t t t p p p p t t t t c c c c nnec nnec nnec nnec ar ar ar ar o o o o t t t t p p p p t t t t c c c c nnec nnec...