Royal Sovereign RSC-165C, Service Manual

7.2.

7.2.

7.2.

7.2.

C-1650HF

C-1650HF

C-1650HF

C-1650HF Exp

Exp

Exp

Exp od

od

od

od dddd VVVV w

w

w

w

 RS

 RS

 RS

 RS

llll eeee      ie

ie

ie

ie     

190

194

27-1

365LR4004A

SWITCH-FOOT ASS'Y (EU AU JAP) 

1

177

381LR4009A

WIRE-TAKEUP;UL1007 AWG#20

1

RED

80-1

381LR4103A

SENSOR-ASS'Y; 2464 24AWG (12V)

1

13

025LR4001B

CASE-REMOCON ASS'Y(N)

1

115-1 032LR3005B

SHEET-FUNC(N)

PC 0.3T

1

130

021LR2004H

COVER-TAKE UP,R(N)

ABS 94V-0

1

PANTONE 431C

120-1 36400X018A

SWITCH-EMERGENCY(EU AU JAP UK)

2

136-1 21000S040A

MOTOR-AC; AC230V 50Hz

1

160-1 380CR4003A

POWER-CORD JAP; AC125V 15A, LT-603

1

160-2 380LR4001A

POWER-CORD EU; AC250V 16A

1

160-3 380LR4003A

POWER-CORD AU; AC250V 15A

1

84-1

223LR2003A

HEATER-ASS'Y; 230V, 33?

1

84-2

223LR2003E

HEATER-ASS'Y; 240V, 37.5?

1

160-4 380CR4007A

POWER-CORD UK; AC250V 13A

1

188

WPB05030H8

WASHER-PLAIN 

SPCC

2

189

RIV05013E8

BRINDER-RIVET

AL 

2

64-1

014LR1003E

TABLE-FRONT  AU

AL6063

1

PANTONE  COOL GRAY 8U

79

MBC04025D2

SCREW-BH:M4*25  CUL

SUS27

60

195

021LR3009A

3'FILM CORE COVER(CUL)

ABS

20

196

013LR3023A

3"FILM CORE HOUSING(CUL)

AL6063

10

194

141LR4070A

3"FILM CORE SUPPORT PLATE(CUL)

SPCC 1.5T

20

190

141LR4069A

2"FILM CORE SUPPORT PLATE(CUL)

SPCC 1.5T

20

191

021LR3008A

2"FILM CORE COVER(CUL)

ABS

20

193

013LR3022A

2"FILM CORE HOUSING(CUL)

AL6063

10

192

147CR4003A

SILICON RUBBER(CUL)

SILICON

20

84

223LR2003C

HEATER-ASS'Y; 120V, 8?

1

83

133LR2045A

ROLLER-LAMI UP; 

φ

95.5

S45C, SILICON

1

82

133LR2030A

ROLLER-LAMI LO; 

φ

95.5

S45C, SILICON

1

81

013LR3020A

FRAME-MIDDLE

AL6063

1

PANTONE 421U

98

141LR2011A

PLATE-PRESSURE,L

SPCC 3T

1

103

SKE05015B6

SCREW-SET; M5*15

43

102

124LR4002A

CAM-ROLLER

S45C

2

101

122CR4002A

BEARING-CAM

4

100

RC00800C8

SNAP RING; STW-8

3

99

122LR4004A

BUSH-PLATE PRESSURE

S45C

6

104

111LR4014A

BOLT-PRESSURE

SUS

2

93

138LR4014A

SPRING-HEATER

STS-304

4

94

141LR4011A

BRACKER-HEATER STOPPER

NYLON 6/6

2

96

141LR4050A

PLATE-BEARING

SECC

4

97

141LR2012A

PLATE-PRESSURE,R

SPCC 3T

1

88

122LR4008A

BUSH-ROLLER LAMI LO

S45C

2

89

122LR4007B

BUSH-ROLLER LAMI UP

S45C

2

91

142LR4001A

SPACER-HEATER,BKT

S45C

4

86

12200X043A

DU BUSH; FLANGE 

φ

40*35

4

92

MBC04040D2

SCREW BH; M4*40

SUS

4

105

WPB06015D2

WASHER-PLAIN; 6.6*12.5*1.6

2

133

021LR1003A

COVER-TAKE UP2

ABS 94V-0

1

PANTONE 431C

179

381LR4083A

WIRE-EMER/MOTOR; UL1007 AWG#20 

1

6

212LR1004A

STAND-BASE 

SPCC 3.2T

2

152

BHE08045D2

BOLT; M8*45

SUS

3

5

WSB08020D2

WASHER-SPRING; 

φ

8.5*3.8T

28

FZY

4

BHE08012D2

BOLT; HEXA HEAD M8*12

SUS27

20

2

13500X002A

CASTER-STAND2; KYUNG CHANG

2

NO BRAKE

1st GRADE FATAL DEFECT

2nd GRADE FATAL DEFECT

IMPORTANCE OF QUALITY

3

WSB16238D0

WASHER-SPRING; 

φ

16.2*3.8T

4

FZY

1

13500X001A

CASTER-STAND1; KYUNG CHANG

2

BRAKE

RSC-1650H

EXPLODE VIEW

N/S

169

MBC05010D2

SCREW BH; M5*10

SUS

4

167

013LR3002B

FRAME-CUTTER

AL6063

1

PANTONE 421U

166

011LR2003A

COVER-REAR

AL6063

1

PANTONE 421U

168

141LR4009A

BRACKET-REAR COVER

SECC 2T

4

170

12200X029A

DU-BUSH; FLANGE 10*10

2

175

381LR4008A

WIRE-MAIN; 2464 SB 24AWG 12C

1

174

381LR4035A

WIRE-MOTOR; UL1007 AWG#18

1

BLK/RED

173

381LR4013B

WIRE-POWER S/W; UL1015 AWG#14

1

BRN/BLU

171

381LR4020B

WIRE-FUSE; UL1015 AWG#14

1

BRN

172

381LR4030A

WIRE-UP HEATER; UL1015 AWG#14

1

RED

176

381LR4036A

℃

WIRE-T/FUSE UP; 110  UL1015 AWG#14

1

RED

178

381LR4048A

WIRE-TAKE UP2; UL1007 AWG#20

1

BRN

151

122LR4006A

BUSH-PULLEY

S45C

2

150

134LR4001A

PULLEY-CHAIN

S45C

3

149

136LR4001H

CHAIN-TAKE UP; #25 156E

1

142

130LR4005A

GEAR-TAKE UP; 

φ

40*40Z

S45C

1

140

120LR4002B

SHAFT-TAKE UP

S45C

2

139

RE000600C8

E-RING; ETW-6

1

141

140LR4037A

HOLDER-SHAFT,T

S45C

2

143

147LR4001A

PAD-SLIP; 36*1.5T

LEATHER

2

144

141LR4006A

PLATE-SLIP; 

φ

36*2T

SECC

2

145

138LR4006A

SPRING-SLIP

SWRH

2

146

WPB15010D2

WASHER-PLAIN; 15.5*28*1T SUS27

2

148

130CR4001A

GEAR-MIDDLE; 

φ

48*24T/

φ

40*40Z

S45C

1

119

136LR4004C

CHAIN-ROLLER; #35 70E

1

118

MPC03006D2

SCREW TAP TITE PH; M3*6

SUS

3

113

MBC04018D2

SCREW BH; M4*18

SUS

7

112

144LR4002A

CLAMPER LEVER

S45C

1

95

NHB05038D2

NUT; HEXAGON M5

6

90

131LR4005A

SPROCKET-ROLLER LAMI; 

φ

87 27T

S45C

1

135

134LR4003C

BUSH-PULLEY

4

134

36400X002A

SWITCH-MAIN

1

136

21000S039A

MOTOR-AC; AC120V 60Hz

1

137

130LR4004A

GEAR-MOTOR

S45C

1

106

138LR4008A

SPRING-PRESSURE

SWRH

2

108

SKE05010B6

SCREW-SET; M5*10

1

109

023LR4010A

KNOB-LEVER

NYLON BLK

1

110

021LR3006A

BRACKET-CLAMPER LEVER

ABS 94V-0

1

111

125LR4003A

LEVER-PRESSURE

S45C

1

107

120LR3002A

SHAFT-CAM

S45C

1

120

36400X001A

SWITCH-EMERGENCY(CUL)

2

116

023LR3007A

BUTTON-FUNC

SILICON KE-9X1

1

117

350LR3028B

PCB-SUB ASS'Y

FR-4

1

115

032LR3005A

SHEET-FUNC(RS)

PC 0.3T

1

114

032LR4011A

SHEET-PRESSURE

PC 0.3T

1 

123

021LR2001A

COVER-L

ABS 94V-0

1

PANTONE 431C

122

021LR2002B

COVER-R

ABS 94V-0

1

PANTONE 431C

121

032LR4008A

SHEET-CUTTER

PC 0.18T

1

124

SKE06010B6

SCREW-SET; M6*10

1

129

021LR2003R

COVER-TAKE UP,L

ABS 94V-0

1

PANTONE 431C

126

131LR4004A

SPROCKET-MOTOR

S45C

1

127

SKE04010B6

SCREW-SET; M4*10

1

128

SKE04015B6

SCREW-SET; M4*15

1

125

SKE06015B6

SCREW-SET; M6*15

1

132

021LR2003N

COVER-TAKE UP,L

ABS 94V-0

1

PANTONE 431C

131

021LR2004C

COVER-TAKE UP,R

ABS 94V-0

1

PANTONE 431C

80

381LR4027B

SENSOR-ASS'Y; 2464 24AWG (5V)

1

71

32

99

42

33

147LR4002A

PAD-TENSION; 1.5T

LEATHER

3

32

12200X022A

BEARING-RADIAL TRUST; 

φ

15*28

NTB

7

43

013LR3014A

FRAME-FRONT TENSION,R

SPCC 4.5T

1

PANTONE 421U

41

143LR3001A

SUPPORTER-SHAFT,LO

S45C

3

40

12200X009A

DU-BUSH;FRANGE 15*20

3

39

120LR3004B

SHAFT-FILM,LO

S45C

3

48

138LR4010A

SPRING-SAFETY COVER

SWRH

1

47

111LR4009A

BOLT-SAFETY COVER

S45C

1

46

013LR4002A

SAFETY COVER FRAME-L

SPCC

1

PANTONE 421U

45

013LR4001A

SAFETY COVER FRAME-R

SPCC

1

PANTONE 421U

44

013LR3015A

FRAME-FRONT TENSION,L

SPCC 4.5T

1

PANTONE 421U

49

WPB04008D2

WASHER-PLAIN; 4.3*8*0.8

4

20

23200X001A

SUPPORT-BRACKET PCB

DASS-9N TENSION DONG-A

6

19

MBC04010D2

SCREW-BH; M4*10

SUS

6

14

350CR4001A

PCB-REMOCON ASS'Y

FR-4

1

15

141LR3001B

BRACKET-PCB;  1.6T ZWP5

SECC

1

16

34000S008A

POWER TRANSFORMER; 230V 50Hz

1

12

013LR3006B

FRAME-BASE

AL6063

1

PANTONE 421U

7

212LR1005C

STAND-CENTER

1

8

212LR1003A

STAND-FRAME

2

9

BHE08100D2

BOLT; HEXA HEAD M8*100

SUS27

8

10

NHB08065D2

NUT; HEXAGON M8

8

21

350LR3027B

PCB-MAIN ASS'Y

1

77

021LR3004A

CASE-SENSOR,LO

ABS 94V-0

1

184

MFC04018D2

SCREW FH; M4*18

SUS

6

180

381LR4055A

WIRE-UP HEATER 2; UL1015 AWG#14

1 

RED

182

TFH04018D2

SCREW FH; 2-M4*18

SUS

9

183

MFC05018D2

SCREW FH; M5*18

SUS

6

186

140LR3001A

HOLDER-CUTTER,C

ABS 94V-0

1

PANTONE 420U

185

023LR3003A

KNOB-CUTTER,C

ABS 94V-0

1

PANTONE 420U

187

138LR4001A

SPRING-CROSS CUTTER

SWRH

1

155

32500X0005

FUSE-MAIN; AC250V 20A

65TS LITTLE FUSE

2

154

140CR4001A

HOLDER-TAKE UP 2

S45C

1

156

36600X001A

FUSE BLOCK

1

157

141LR4007D

BRACKET-SWITCH

SPCC 2T

1

PANTONE 421U

159

23300X001A

BUSHING-CORD; 7NR32

1

158

36400X002A

SWITCH-MAIN

1

162

013LR3012B

FRAME-REWINDER,L

SPCC 4.5T

1

PANTONE 421U

161

013LR3011B

FRAME-REWINDER,R

SPCC 4.5T

1

PANTONE 421U

165

WSB03007D2

WASHER-SPRING; 

Φ

3.1*0.7T

2

164

MPC03006D2

SCREW PH; M3*6

SUS

3

163

363LR4002A

℃

BIMETAL-HEATER; 70

1

160

380CR4004A

POWER-CORD CUL; AC125V 15A, LT-202

1

147

112004001C

NUT; HEXAGON LOCK TYPE M10

2

0.1

0.2

0.08

  7 ~ 30

 31 ~ 120

    ~ 6

0.6

0.8

301 ~ 600

601 ~ 1200

121 ~ 300

0.4

3rd GRADE MEDIUM DEFECT

IMPORTANCE OF QUALITY

4th GRADE SLIGHTLY DEFECT

TOTAL

0

0

0

0

TOTAL

T.I.Q

70

WSB05013D2

WASHER-SPRING; 

Φ

5.1*1.3

SWRH

90

69

MBC05018D2

SCREW BH; M5*18

SUS

4

54

141LR4022D

BRACKET-SAFETY COVER

AL6063

1

PANTONE 421U

42

RE001000C8

E-RING; ETW-10 WONIL

3

38

124LR3001A

CORE-57

AL DIE CASTING

8

37

111LR4004A

BOLT-CORE

S45C

14

36

MFC04008D2

SCREW FH; M4*8

SUS

1

18

MBC04008D2

SCREW-BH; M4*8

SUS

22

17

WSB04010D2

WASHER-SPRING; 

φ

4.1

SWRH

106

11

212LR2003A

STAND-TOP; 1635*330

STKR

1

GRAY 8U

78

021LR3003A

CASE-SENSOR,UP

ABS 94V-0

1

52

213LR4001A

CUTTER-CROSS

STS420J2 1T

1

53

141LR4022A

BRACKET-SAFETY COVER

AL6063

1

PANTONE 421U

50

RE000400C8

E-RING; ETW-4 WONIL

1

59

MPC03014D2

SCREW PH; M3*14

SUS

2

58

NHB03024D2

NUT; HEXAGON M3

3

57

141LR4015C

BRACKET-MICRO SWITCH

SECC

1

56

36400X014A

SWITCH-SAFETY COVER

1

55

140LR4003A

HOLDER-SAFETY COVER

S45C

4

62

142LR4002A

SPACER-GUIDE

S45C

2

61

013LR2013A

FRAME-GUIDE, PAPER

AL6063

1

PANTONE 421U

60

021LR3005A

SAFETY COVER

PC PLATE

1

67

111LR4006A

BOLT-GUIDE

S45C

2

66

023LR4002A

KNOB-BOLT GUIDE

PHENOL BLK

2

65

145LR3001A

GUIDE-DOCUMENT

ABS 94V-0

2

64

014LR1003B

TABLE-FRONT

AL6063

1

PANTONE COOL GRAY 8U

63

MBC05030D2

SCREW BH; M5*30

SUS

70

68

120LR4001B

SHAFT-TABLE

S45C

1

73

013CR2001A

FRAME-L

SPCC 4.5T

1

PANTONE 421U

72

013CR2002A

FRAME-R

SPCC 4.5T

1

PANTONE 421U

71

TFH04035D2

SCREW FH; 2-M4*35

SUS

11

75

12200X032A

DU-BUSH

12*10

4

76

013LR2012B

FRAME-SENSOR

AL6063

1

PANTONE 421U

74

015LR3008B

BAR-IDLE,UP

S45C

2

22

381LR4032A

WIRE-REMOTE

1

27

365LR4003A

SWITCH-FOOT ASS'Y (CUL)

1

25

BHE06020D2

BOLT; HEXAHEAD M6*20

SUS

10

26

WSB06015D2

WASHER-SPRING; 

φ

6.1*1.5T

18

23

23300X008A

CABLE GRAND

PG-7

2

24

21000S024A

MOTOR-MAIN; 60:1

1

29

125LR4015A

HANDLE-TENSION

3

28

013LR2009B

FRAME-FRONT

AL6063

1

PANTONE 421U

31

WPB15020D2

WASHER-PLAIN; 

φ

15.5*28*2T

3

30

138LR4002A

SPRING-FILM, TENSION; 

φ

3.8

SWRH

3 

34

140LR4036A

HOLDER-SHAFT,FILM

S45C

3

183

171

32

31

30

29

43

5

4

1