Royal Sovereign RSH-1050, Service Manual

Page 1: ...www royalsovereign com ROLL LAMINATOR Service Manual...

Page 2: ...hooting 7 Exploded Drawings 7 1 RSH 1650 Whole Exploding Drawing and Part Exploding Drawing 7 2 RSH 1050 Whole Exploding Drawing and Part Exploding Drawing 8 Wire Diagram 3 2 Left Cover 6 2 RSH 1050 P...

Page 3: ...flammable and wet objects away from the machine 5 Place machine on a sturdy and level surface 6 Avoid excessive sunlight humidity and extreme temperatures 7 Ensure the unit is turned off cooled and u...

Page 4: ...onnected to the main PCB 3 Blown burnt upper and or lower wire fuse T Fuse 4 Defective Bi Metal 5 Defective heater 6 Defective Main PCB 1 Improper laminating mode a Ensure that the laminating mode is...

Page 5: ...Bi Metal a Replace the Bi Metal 5 Defective heater a Using the multi meter test the continuity of the heater If it fails replace the heater b Physically examine the heater assembly for breakage 13 Rem...

Page 6: ...the T Fuse wire located on the left hand side 3 Defective heater a Test continuity of the heater If it fails replace the heater b Glass tube that surrounds heating coil is broken replace the heating...

Page 7: ...r 9 Defective main PCB 1 No power to the unit a Make sure the power plug is connected to the proper source of outlet 220V 15Amp single phase 2 Emergency switch is engaged a Disengage the emergency swi...

Page 8: ...cover it engages the safety cover switch 5 Film is jammed on the rollers a Un jam the film using a combination of the pressure lever and reverse button 6 Disconnected motor wire a Check the motor wir...

Page 9: ...motor 9 Defective main PCB a Replace the main PCB 2 4 No Main Power 1 No electricity 2 Blown main fuse 3 Disconnected main power wires 4 Defective transformer 1 No Electricity a Double check to insur...

Page 10: ...main fuse located above the main power switch 3 Disconnected main power wires a Check that the main power wires are properly connected 4 Transformer is defective a Replace the transformer Main Fuse M...

Page 11: ...y with lower sensor 3 The counter wires are not connected on the Main PCB 4 Main PCB is defective 5 The count needs adjustment 1 The option fiber cable is not connected with optical fiber AMP 2 The up...

Page 12: ...e not connected on the Main PCB a Ensure that the counter wires are connected to the Main PCB 4 Main PCB is defective a Replace the Main PCB 5 The count needs adjustment a Please see below for adjustm...

Page 13: ...ight Fix VR Coarse at ON position with turning right slowly when it is the status of the recviced light Turning VR Fine until it is OFF toward and turning until it is ON toward again then confirm that...

Page 14: ...ke out the pressure lever Figure 1 and four cover screws using Phillips screw driver Figure 2 b Pull out the male control panel connector from the Sub PCB Figure 3 c Loosen two screws from Sub PCB and...

Page 15: ...Sensor Wire is attached to the cover d Open the Paper Counter latch and pull the black wire from the paper counter sensor to detach from the unit 3 4 Replacing the Main PCB a Remove the rear cover and...

Page 16: ...0 c Take out the broken heater Figure 11 Note a When inserting the heater into the roller rotate the heater slightly and push the rod in gently b Use an air blower to blow out the broken pieces of hea...

Page 17: ...r Rollers when the machine is running check that the top and the bottom films are fed in without any wrinkles Pressure Use 5 16 or 8mm Allen wrench to adjust the roller pressure 4 Adjustments CAUSES M...

Page 18: ...Figure 4 c Remove the rear cover by removing all 18 22 10 screws 4 top 4 bottom and 1 on each side Figure 5 6 d Disassemble the power switch bracket and place the left rewinder outside of the frame f...

Page 19: ...350LR3006A PCB MAIN ASS Y 1 21 MBC04010D2 SCREW BH 12 22 34000S008A POWER TRANSFORMER 1 23 013LR2010A FRAME L 1 24 013LR2011A FRAME R 1 25 013LR2009B FRAME FRONT 1 26 214LR3003A MASH FRAME F 3 27 138L...

Page 20: ...2 64 122LR4010A BUSH ROLLER PULL LO 2 65 12200X013A DU BUSH 4 66 12200X015A DU BUSH 2 67 313LR3001A SENSOR ASS Y 2 68 140LR4002A HOLDER SHAFT T 1 69 381LR4032A WIRE REMOTE 1 70 12200X022A BEARING RADI...

Page 21: ...130LR4005A GEAR TAKE UP 1 112 141LR4006A PLATE SLIP 1 113 138LR4006A SPRING SLIP 2 114 WPB08016A6 WASHER PLAIN 3 115 141LR4003A BRACKET MOTOR 1 116 130LR4004A GEAR MOTOR 2 117 RE000400D2 E RING 1 118...

Page 22: ...23LR4001A KNOB LEVER 1 162 MFC04008D2 SCREW FH 6 163 365LR4003A SWITCH FOOT ASS Y 1 164 025LR4001A CASE REMOCON ASS Y 1 165 350CR4001A PCB REMOCON ASS Y 1 166 23300X008A CABLE GRAND 2 167 381LR4055A W...

Page 23: ...COVER FRAME L 1 205 021LR3005A SAFETY COVER 1 206 141LR4022A BRACKET SAFETY COVER 1 207 013LR4001A SAFETY COVER FRAME R 1 208 111LR4009A BOLT SAFETY COVER 1 209 138LR4010A SPRING SAFETY COVER 1 210 0...

Page 24: ...8 20 350LR3006D PCB MAIN ASS Y 1 21 MBC05030D2 SCREW BH 8 22 34000S008A POWER TRANSFORMER 1 23 013LR2021A FRAME R 1 24 013LR2020A FRAME L 1 25 013LR2009A FRAME FRONT 1 26 214LR3003A MASH FRAME F 2 27...

Page 25: ...USH 4 66 12200X015A DU BUSH 2 67 313LR3001A SENSOR ASS Y 2 68 140LR4002A HOLDER SHAFT T 1 69 381LR4032A WIRE REMOTE 1 70 12200X022A BEARING RADIAL TRUST 4 71 12200X005A BEARING RADIAL TRUST 1 72 MBC04...

Page 26: ...G SLIP 2 114 WPB08016A6 WASHER PLAIN 3 115 141LR4003A BRACKET MOTOR 1 116 130LR4004A GEAR MOTOR 1 117 RE000600D2 E RING 1 118 21000S027A MOTOR AC 1 119 021LR2003A COVER TAKE UP L 1 120 021LR2004A COVE...

Page 27: ...003A SWITCH FOOT ASS Y 1 164 025LR4001A CASE REMOCON ASS Y 1 165 350CR4001A PCB REMOCON ASS Y 1 166 23300X008A CABLE GRAND 2 167 147LR4001A PAD SLIP 1 168 123004001A BALL 2 169 381LR4020B WIRE FUSE EU...

Page 28: ...2A SAFETY COVER FRAME L 1 205 021LR3005B SAFETY COVER 1 206 141LR4022B BRACKET SAFETY COVER 1 207 013LR4001A SAFETY COVER FRAME R 1 208 111LR4009A BOLT SAFETY COVER 1 209 138LR4010A SPRING SAFETY COVE...

Page 29: ...View Wire and Film Shafts Front Table and Shafts Cover 7 2 RSH 1050 Explode View Frame L Frame R Stand Part and Frame Base Frame Roller and Other View Wire and Film Shafts Front Table and Shafts Cove...

Page 30: ...1745 55mm 0 1T 1 MPC03014D2 SCREW PH M3 14 SUS 4 141LR4015A BRACKET MICRO SWITCH G SECC 1 2T 1 36400X014A SWITCH MICRO SAFETY COVER VP531 2H 2 MFC05018D2 SCREW FH M5 18 6 MBC05018D2 SCREW BH M5 18 SU...

Page 31: ...41LR4016A BRACKET HEATER 96 141LR4011A BRACKET HEATER STOPPER 102 142LR4001A SPACER HEATER BKT 103 MBC04040D2 SCREW BH 105 MBC05010D2 SCREW BH 106 WSB05013D2 WASHER SPRING 119 021LR2003A COVER TAKE UP...

Page 32: ...WITCH POWER 123 112004001C NUT 126 SKE04010D2 SCREW SET 127 SKE04015D2 SCREW SET 128 122LR4006A BUSH PULLEY 129 134LR4002A PULLEY CHAIN 130 BHE08045D2 BOLT 133 36400X001A SWITCH EMERGENCY 136 SKE05015...

Page 33: ...LT 13 WSB06015D2 WASHER SPRING 15 211003002B BLOWER ASS Y 16 MBC04008D2 SCREW BH 17 WSB04010D2 WASHER SPRING 18 141LR3001B BRACKET PCB 19 23200X001A SUPPORT B K PCB 20 350LR3006A PCB MAIN ASS Y 21 MBC...

Page 34: ...2LR4010A BUSH ROLLER PULL LO 65 12200X013A DU BUSH 66 12200X015A DU BUSH 67 313LR3001A SENSOR ASS Y 68 140LR4002A HOLDER SHAFT T 70 12200X022A BEARING RADIAL TRUST 73 013LR3002B FRAME CUTTER 74 023LR3...

Page 35: ...101 124LR3001A CORE 57 107 023LR4002A KNOB BOLT GUIDE 108 111LR4006A BOLT GUIDE 109 120LR4002B SHAFT TAKE UP 117 RE000400D2 E RING 124 014LR1003B TABLE FRONT 125 145LR3001A GUIDE DOCUMENT 145 WPB0400...

Page 36: ...6A SPRING SLIP 114 WPB08016A6 WASHER PLAIN 123 112004001C NUT 142 381LR4043A WIRE SAFETY SWITCH 146 147LR4001A PAD SLIP 162 MFC04008D2 SCREW FH 167 381LR4055A WIRE UP HEATER 2 EU 169 381LR4020B WIRE F...

Page 37: ...421U 34000S008A POWER TRANSFORMER 1 350LR3006D PCB MAIN ASS Y FR4 1 23200X001A SUPPORT BRACKET PCB DASS 9N 8 211003002B BLOWER ASS Y PF RS6225 2 212LR1005A STAND CENTER STKR 125 50 1 140LR4004A HOLDE...

Page 38: ...03024D2 NUT 82 32500X0005 FUSE MAIN 83 36600X002A FUSE BLOCK 90 141LR4010A BRACKET HEATER 96 141LR4011A BRACKET HEATER STOPPER 102 142LR4001A SPACER HEATER BKT 105 MBC05010D2 SCREW BH 119 021LR2003A C...

Page 39: ...114 WPB08016A6 WASHER PLAIN 115 141LR4003A BRACKET MOTOR 116 130LR4004A GEAR MOTOR 117 RE000600D2 E RING 118 21000S027A MOTOR AC 120 021LR2004A COVER TAKE UP R 121 36400X003A SWITCH POWER 122 NHB05038...

Page 40: ...WASHER SPRING 14 MBC04008D2 SCREW BH 15 211003002B BLOWER ASS Y 16 WSB04010D2 WASHER SPRING 18 141LR3001B BRACKET PCB 19 23200X001A SUPPORT B K PCB 20 350LR3006D PCB MAIN ASS Y 22 34000S008A POWER TR...

Page 41: ...LLER PULL LO 65 12200X013A DU BUSH 66 12200X015A DU BUSH 67 313LR3001A SENSOR ASS Y 68 140LR4002A HOLDER SHAFT T 70 12200X022A BEARING RADIAL TRUST 72 MBC04018D2 SCREW BH 73 013LR3002A FRAME CUTTER 74...

Page 42: ...170 381LR4029B WIRE LO HEATER EU 171 381LR4030B WIRE UP HEATER EU 172 381LR4013A WIRE POWER S W EU 173 381LR4042B WIRE EMER 2 174 381LR4047B WIRE EMER 175 381LR4044A WIRE MAIN 177 381LR4043A WIRE SAF...

Page 43: ...001A GUIDE DOCUMENT 126 111LR4006A BOLT GUIDE 127 023LR4002A KNOB BOLT GUIDE 142 MBC04006D2 SCREW BH 145 NHB04032D2 NUT 188 141LR4022E BRACKET SAFETY COVER 204 013LR4002A SAFETY COVER FRAME L 205 021L...

Page 44: ...RSH 1650 1050 Wiring Diagram 18 22 8 RSH 1650 1050 Wiring Diagram 44...

Page 45: ...Wire Sensor Low 10 Wire Take Up 11 Power Transformer wires 12 Motor wires 6 Wire Power 13 Remote Control and Foot Pedal wires 7 Wire Low Heater 14 Wires Output Transformer 5 Wire Length 1 Wire Main 8...

Page 46: ...Length Layout SUB PCB and Frame R Heater Layout Counter Sensor Wire Wire Main Wire Low Heater Wire Up Heater Bimetal 100 PCB SUB 46...

Page 47: ...Main S W and Count Layout Micro S W and Frame L Heater Layout Safety Cover Micro S W Frame Guide Paper Micro S W Wire T Fuse 104 C Wire T Fuse 110 PCB Length Switch Main Main Fuse 47...