Royal Sovereign RSL-2702, Service Manual

Page 1: ...ROLL LAMINATOR ROLL LAMINATOR ROLL LAMINATOR ROLL LAMINATOR Service Manual Service Manual Service Manual Service Manual www royalsovereign com...

Page 2: ...3 3 3 3 p p p p g g g g P P P P ts ts ts ts Re Re Re Re lacin lacin lacin lacin ar ar ar ar 3 1 3 1 3 1 3 1 ght ght ght ght Co Co Co Co Ri Ri Ri Ri ver ver ver ver 3 2 3 2 3 2 3 2 ft ft ft ft Co Co Co...

Page 3: ...rollers T e rollers ave inc p t th t t p b d p t th d j oin s a can ra o y ar s or clo ing an cause serious in ury 4 K p f b d t bj t f th h ee lamma le an we o ec s away rom e mac ine 5 P h f lace m...

Page 4: ...t connected to the main PCB 3 Blown burnt upper and or lower wire fuse T Fuse 4 Defective Bi Metal 5 Defective heater 6 Defective Main PCB 1 Improper laminating mode a Ensure that the laminating mode...

Page 5: ...hand side 4 Defective Bi Metal a Replace the Bi Metal 5 Defective heater a Using the multi meter test the continuity of the heater If it fails replace the heater b Physically examine the heater assem...

Page 6: ...lower and upper heat sensors are reversed on the main PCB a Reverse the heat sensors a Replace the T Fuse wire located on the left hand side CAUSES 2 Defective T Fuse wire 2 Defective T Fuse wire 3 De...

Page 7: ...1 No power to the unit 2 On Off switch is engaged 3 Opened safety cover 4 Opened Front Table Switch 5 Film is jammed on the rollers 6 Disconnected motor wire 7 Blown motor fuse 8 Defective main motor...

Page 8: ...r switch 4 Opened Front Table Switch a Properly position the front table to engage the switch 5 Film is jammed on the rollers a Un jam the film using a combination of the pressure lever and reverse bu...

Page 9: ...Power 1 No electricity 2 Blown main fuse 3 Disconnected main power wires 4 Defective transformer 1 No Electricity a Double check to insure that you have electricity from your outlet b Check the circui...

Page 10: ...3 Disconnected main power wires a Check that the main power wires are properly connected 4 Transformer is defective a Replace the transformer 10 10 Main Fuse Main Power Wires Transformer...

Page 11: ...o si es o e ou u C C C C s s s s au au au au e e e e ff t p Insu icien rear roller ressure s s s s Mea Mea Mea Mea ure ure ure ure ht th p Tig en e rear roller ressure P P P P ob ob ob ob m m m m r r...

Page 12: ...w driver Figure 2 b Pull out the male control panel connector from the Sub PCB Figure 3 c Loosen two screws from Sub PCB installed on to new Right Cover Figure 4 d Follow the reverse order to assemble...

Page 13: ...lastic holders Figure 7 c Replace the board with new PCB and connect all the wires 3 5 3 5 3 5 3 5 p p p p g g g g th th th th b PCB b PCB b PCB b PCB Re Re Re Re lacin lacin lacin lacin e Su e Su e S...

Page 14: ...ensure that no one is standing on the other side 3 7 3 7 3 7 3 7 p p p p g g g g th th th th C C C C oss oss oss oss C C C C tt tt tt tt Re Re Re Re lacin lacin lacin lacin e e e e r r r r u u u u er...

Page 15: ...Front roller should be 5 6 and back rollers should be 6 8 2 Checking for over all tension 3 Pressure mark checking Heat Line stop the machine for 30 seconds to 4 4 4 4 dj dj dj dj stm stm stm stm ts...

Page 16: ...4 Laminating Test Laminate samples with different thickness of substrates 5 Check above steps 2 through 4 with 3mil 5mil films Figure C...

Page 17: ...16...

Page 18: ...14 1 380CR4004A POWER CORD CUL AC 125V 15A 1 8M 14 2 380CR4003A POWER CORD JAP AC 125V 15A 1 8M 2PIN 14 3 380LR4003B POWER CORD AU AC 250V 10A 1 8M AC 250V 15A 1 8M 380LR4003A 20070928 14 4 380LR4007...

Page 19: ...LM SPCC 2 3T 20090615 47 131LR4023A SPROCKET TAKE UP S45C 48 147LR4010A PAD TAKE UP 49 141LR4040A PAD SLIP SPCC 2 0T 50 138LR4012A SPRING TENSION SWP 3 2 51 125LR4004A SHAFT TENSION 2 S45C 52 023LR400...

Page 20: ...007C HEATER ASS Y JAP FCHW1 15 90 3 223LR2007F HEATER ASS Y UK FCHW1 76 8 91 141LR4087A BRACKET HEATER UP SPCC 1 6T 92 147LR4013A STOPPER HEATER UP SILICONE 93 141LR4020A BRACKET HEATER LO RIGHT SPCC...

Page 21: ...22 381LR4055A WIRE UP HEATER2 EU UL1015 AWG 14 RED 123 381LR4013C WIRE POWER S W UL1015 AWG 12 124 36600X001A FUSE HOLDER FB66 LITTLE FUSE TRIAD INC 126 124LR4005A CAM S45C 127 120LR3023A SHAFT CAM S4...

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Page 23: ...h h ft ft ft ft d d d d Co Co Co Co t t t t o o o o PCB PCB PCB PCB ire ire ire ire r r r r n n n n Ta Ta Ta Ta le le le le il il il il S S S S a a a a an an an an n n n n r r r r l ll l 2702 2702 270...

Page 24: ...I LO RIGHT 68 122LR4042A BUSH ROLLER LAMI LO LEFT 69 12200X027A DU BUSH 70 133LR2022B ROLLER PULL UP 71 122LR4026A BUSH ROLLER PULL UP 72 12200X030A DU BUSH 73 133LR2022A ROLLER PULL LO 74 122LR4047A...

Page 25: ...ER 31 138LR4015A SPRING PRESSURE 41 021LR2008A COVER TAKE UP L 64 122LR4024A BUSH ROLLER LAMI UP 65 12200X028A DU BUSH 77 143LR3001A SUPPPORTER SHAFT 78 12200X009A DU BUSH 79 RE001000C8 E RING 85 141L...

Page 26: ...U BUSH 82 12200X022A BEARING RADIAL TRUST NTB 83 125LR4001A HANDLE TENSION 87 210004002A MOTOR MAIN 88 131LR4034A SPROCKET MOTOR 89 BHE06020D2 BOLT 91 141LR4087A BRACKET HEATER UP 92 147LR4013A STOPPE...

Page 27: ...3021A PLATE MIDDLE 27 120LR4008A SHAFT TABLE 40 013LR2012F FRAME SENSOR 63 133LR2021B ROLLER LAMI UP 66 133LR2021A ROLLER LAMI LO 67 122LR4050A BUSH ROLLER LAMI LO RIGHT 68 122LR4042A BUSH ROLLER LAMI...

Page 28: ...2 AUTO GRIP 56 1 ASMLR1339B 3 AUTO GRIP 56 2 124LR4006A 1 CORE 76 120LR3004G SHAFT FILM 80 140LR4001A HOLDER SHAFT FILM 81 147LR4002A PAD TENSION 103 014LR3001A TABLE FRONT 104 145LR3002A GUIDE DOCUME...

Page 29: ...7 7 7 7 2702 2702 2702 2702 W W W W D D D D g g g g m m m m RSL RSL RSL RSL ire ire ire ire ia ia ia ia ra ra ra ra 26...

Page 30: ...Wire Main 6 Wire Up Heater 2 Wire Sensor Up 7 Wire Fan 2EA 3 Wire Sensor Low 8 Wire Power Transformer In 4 Wire Power 9 Motor wires 5 Wire Low Heater 10 Wires Power Transformer Output Connect part 27...

Page 31: ...SUB PCB and Frame R Heater Layout 28 SUB PCB Wire Bimetal Wire Up Heater Wire Lo Heater Bimetal 130 Wire Up Sensor Power Cord Fuse Main Power cord Wire power Wire Fuse Motor Transformer...

Page 32: ...MICRO SWITCH and Frame L Heater Layout 29 Wire F Fuse 133 Bimetal 120 Wire F Fuse 133 Safety Cover Micro S W Front Table Micro S W Wire Bimetal Wire Motor Wire Safety S W...