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R-CAST SERIES WALL FURNACE

12-99

19                                                                              30750B

Before operating this heater, please review the safety
precautions given on page 2 as well as the items list-
ed below:

1. The air shutter on the burner stem should be

secured to a minimum opening of 3/8" for Natural
Gas.  Propane Gas should be fully open.

2. Check to make sure the logs and rock wool have

all been placed correctly.  Refer to Steps 8 and 9.

3. Check to see that all wiring is correct and

enclosed to prevent possible shock.

4. Check to ensure there are no gas leaks.  This

may be done with a soap and water solution.

5. Make sure the glass is sealed and in its proper

position.  Never operate this heater with the door
opened or glass removed or not sealed.

6. Verify that all venting and caps are unobstructed.

Exhaust gases are extremely hot.  Check for
obstructions from trees, bushes, snow drifts, etc.

7 . Read and understand these Instructions thorough-

ly before attempting to operate this heater.

WARNING!

NEVER OPERATE THIS APPLIANCE WITH THE

DOOR AND/OR GLASS REMOVED OR NOT SEALED!

Figure 23 - Placing the Rock Wool 

✔ 

Pre-Use Check List

STEP 9 - Placing the Rock Wool.

Tear the rock wool into pieces, no bigger than 1/2"
diameter, and place them over the front gas ports so
that the flame can touch the rock wool.  This creates
the glowing ember look.  Be sure not to pack the
rock wool against the gas ports.  See Figure 23.

Step 10  - Clean the Glass.

To clean the glass, use a non-abrasive, mild cleaning
solution.  (For example, a glass cleaner or for stubborn
film, an oven cleaner.)  Apply an adequate amount to
the glass and wipe off with a damp cloth.  Be sure all
cleaner is thoroughly rinsed from the glass.

Step 11 - Install the Glass.

After cleaning the glass, carefully place it into the frame
assembly.  Slide the slots of the bottom of the frame
assembly over the screws on the front of the firebox.
Replace the [3] screws at the top of the frame assem-
bly.   Snug the screws  being sure not to over tighten
them.

Snug the screws at the bottom being sure not to over
tighten.

Step 12 - Replacing the Front Face.

Carefully lift the Front Face into position, reversing the
procedure A in this section.

WARNING!

DO NOT OPERATE APPLIANCE WITH THE PANEL(S)

REMOVED, CRACKED OR BROKEN.  REPLACE-

MENT OF THE PANEL(S) SHOULD BE DONE BY A

LICENSED OR QUALIFIED SERVICE PERSON.

Step 10  - Adjustable Flue Restrictor

The R-Cast has an adjustable flue restrictor for maxi-
mum performance for vertical installations.  The unit
is shipped with the restrictor in the open position and
should be left open with any horizontal installations.

By turning the bolt in the firebox to the right (tighten)
and sliding, the restrictor will close.  See Figure 24.

The amount to close the restrictor will depend on the
flue height.

If the vertical height is 20 feet or more, the restrictor
can be closed all the way.  Anything less will require
some setting less than closed.  That setting will vary
depending on the installation.

Any offsets in a vertical installation will restrict the
system and the flue restrictor will not need to be
closed as much.

Figure 24

Adjustable Flue Restrictor

Summary of Contents for R-CAST

Page 1: ...mination system FOR YOUR SAFETY The appliance area must be kept clear and free from combustible materials gasoline and other flammable vapors and liquids Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your buildi...

Page 2: ...ITURE AND DRAPERIES 3 CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SUR FACE TEMPERATURES AND SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING IGNITION 4 YOUNG CHILDREN SHOULD BE CAREFULLY SUPERVISED WHEN THEY ARE IN THE SAME ROOM AS THE APPLIANCE 5 CLOTHING OR OTHER FLAMMABLE MATERI AL SHOULD NOT BE PLACED ON OR NEAR THE APPLIANCE 6 ANY SAFETY SCREEN OR GUARD REMOVED FOR SERVICING AN AP...

Page 3: ...se Installation and Operating Instructions All components are A G A or UL safety certified Canada Certification The R Cast Series Room Heater has been tested in accordance with CSA 2 33 M98 and has been listed by UL for installation and operation as described in these Installation and Operating Instructions All components are C G A or C S A safety certified Local Codes Check with your local buildi...

Page 4: ... CAST SERIES WALL FURNACE III APPLIANCE SYSTEM COMPONENTS The table below is a list of only those components which may be safely used with this appliance SLD Series Venting System Components Catalog Description 908B 6 Black Vent 4 6 5 8 907B 9 Black Vent 4 6 5 8 906B 12 Black Vent 4 6 5 8 SL 12D 12 Galvanized Vent 4 6 5 8 904B 24 Black Vent 4 6 5 8 SL 24D 24 Galvanized Vent 4 6 5 8 903B 36 Black V...

Page 5: ...talog Description SL SCD Storm Collar SL FWD Wall Firestop 1 pair SL FCD Ceiling Firestop SL WBD Wall Strap 982 Snorkel Termination 14 971 Horizontal Kit Horizontal Termination Cap One 90 Black Elbow Wall Thimble 24 Black Pipe 11 14 5 8 Adjustable Vent 984 Horizontal Termination Cap ...

Page 6: ...7 99 6 30750A R CAST SERIES WALL FURNACE TYPICAL ASSEMBLY ...

Page 7: ...R CAST SERIES WALL FURNACE Retro Fit Installation Vertical Flat Ceiling Horizontal Termination Cathedral Ceiling COMMON INSTALLATIONS 7 99 7 30750A ...

Page 8: ...is 30 000 Btu hr Manifold pressure for this heater is 1 7 3 5 inches water column for natural gas and 5 4 11 0 inches water column for propane gas This heater has a variable adjust manifold A 1 8 NPT plugged tapping is provided on the gas control valve near the outlet to the main burner immediately upstream of the gas supply connection to the heater accessible for a test gage connection Pressure t...

Page 9: ... or equivalent Rutland Inc Fireplace Mortar 63 or equivalent Dow Corning 732 or equiva lent Tools and building supplies normally required for installation Tools Saw Pliers Phillips Screwdriver Tape Measure Plumb Line Level Electric Drill and Bits Framing Square High Temperature Sealant Material STEP 1 Positioning the appliance This appliance may be placed on a combustible or non combustible contin...

Page 10: ...2 inches 30 cm minimum K Clearance to mechanical air supply inlet 6 feet 1 8 m minimum L Clearance above a paved sidewalk or paved driveway located on public property 7 feet 2 1 m minimum Use of a DCS200 will reduce this dimension to as low as 12 inches 30 cm M Clearance under veranda porch deck or balcony 12 inches 30cm minimum A vent must not terminate directly above a sidewalk or paved driveway...

Page 11: ... indentations located on the female ends of pipes and fittings are designed to slide straight onto the male ends of adjacent pipes and fittings By orienting the four 4 pipe indentations so they match and slide into the four 4 entry slots on the male ends See Figure 5 Push the pipe sections com pletely together then twist lock one section clock wise approximately one quarter turn until the two sect...

Page 12: ... the ceiling and mark the spot where the vent will penetrate the roof Determine if ceiling joists roof rafters or other framing will obstruct the venting system You may wish to relocate the appli ance or to offset to avoid cutting load bearing mem bers Note For buildings with vinyl siding a Vinyl Siding Standoff should be installed between the vent cap and the exterior wall Attach the Vinyl Siding...

Page 13: ...equired This is mea sured on the horizontal actual length may be larger depending on the pitch of the roof Cut out and frame the opening See chapter 25 of the Uniform Building Code for Roof Framing details A one inch minimum air space clearance must be maintained between the vent system and the roof Assemble lengths of pipe and elbows necessary to reach from the ceiling support box up through the ...

Page 14: ...ration Trees buildings adjoining roof lines adverse wind conditions etc may create a need for a taller vent system should down drafting occur Roof Pitch H Min Ft Flat to 6 12 1 0 6 12 to 7 12 1 25 Over 7 12 to 8 12 1 5 Over 8 12 to 9 12 2 0 Over 9 12 to 10 12 2 5 Over 10 12 to 11 12 3 25 Over 11 12 to 12 12 4 0 Over 12 12 to 14 12 5 0 Over 14 12 to 16 12 6 0 Over 16 12 to 18 12 7 0 Over 18 12 to 2...

Page 15: ... through the chim ney and another person should pull the liner from the bottom with the rope guiding the liner down the chimney Extend and run the 4 gas vent liner down the chimney leaving 10 extending from the top of the chimney stack Install and secure the vertical termination adapter onto the chimney Place and secure the Termination Cap on the vertical termination adapter with the screws provid...

Page 16: ...es or in the absence of local codes with National Electric Code ANSI NFPA 70 latest edition This heater can be used with a thermostat Note This heater DOES NOT require a 110VAC supply for operation 1 Optional Accessories Requirements Optional acces sories may be added now or at a later date The optional fan kit HBK95 requires a 110VAC supply 1a Optional Wall Thermostat The use of a millivolt ther ...

Page 17: ...R CAST SERIES WALL FURNACE 12 99 17 30750B Figure 16 Wiring Diagram Figure 17 HBK95 Fan Wiring Diagram ...

Page 18: ...and position the log all the way to the back of the support See Figure 20 Figure 21 Positioning the Front Log 2 Place the Front Log directly behind the front por tion of the burner tube with the center detent of the log straddling the tube in the center of the burner assembly The Front Log will then rest on the Front Log Supports See Figure 21 B Removing the Glass Remove Glass Frame Assembly by pu...

Page 19: ...ing solution For example a glass cleaner or for stubborn film an oven cleaner Apply an adequate amount to the glass and wipe off with a damp cloth Be sure all cleaner is thoroughly rinsed from the glass Step 11 Install the Glass After cleaning the glass carefully place it into the frame assembly Slide the slots of the bottom of the frame assembly over the screws on the front of the firebox Replace...

Page 20: ...mostat set to lowest setting 3 Open control access panel 4 Find the pilot The pilot is inside the combustion chamber next to the main burner 5 If the gas control knob is at the OFF position go to step 7 If the gas control knob is at the ON position go to step 6 6 If the pilot light went out during normal use with the gas control knob at the ON position turn the gas control knob to the OFF position...

Page 21: ...lame should get taller and darker The appliance may produce a noise caused from metal expansion and contraction as it heats up and cools down This noise is similar to one that a furnace or heat duct may produce and does not affect the opera tion or longevity of the unit Keep the control compartment logs and burner area surrounding the logs clean by vacuuming or brushing at least twice a year SEASO...

Page 22: ... water CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Verify proper operation after servicing Note If the air shutter is open all the way and the flames remain sooty shut off gas to the appliance and contact a qualified gas service technician Cleaning the Burner and Control Compartment Keep the burner compartment clea...

Page 23: ... connect to ON OFF switch junctions at valve If burner comes on replace wires Check burner orifice remove blockage Replace thermopile Check burner place on orifice Check for loose connections verify wiring See Figures 16 and 17 Replace valve A Intermittent short in ON OFF wiring sys tem B Defective thermopile Have a qualified service technician check venting system for blockage i e bird nests dama...

Page 24: ...R CAST SERIES WALL FURNACE 12 99 26 30750B THIS PAGE LEFT BLANK INTENTIONALLY ...

Page 25: ...bor and related repair charges relating to the costs and expenses of replacing or repairing defective components under the Limited Lifetime Warranty are not covered by this warranty 6 Components and parts made by other manufacturers whether sold with the Product or added thereafter are NOT covered by this warranty 7 This warranty will be void if a Any parts or components made by other manufacturer...

Page 26: ...Attention INSTALLER Please return these Operating Installation Instructions to the Consumer Hearth Technologies Inc 20802 Kensington Blvd Lakeville MN 55044 2 00 28 30750 REV C ...

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