RPS Magnum 26" Disk, Operating Instructions Manual

Page 1: ...Cylindrical 34 Cylindrical 28 Orbital 32 Orbital www rpscorporation com 1711 South Street Racine WI 53404 USA 800 450 9824 001 262 681 6470 VERSION 15 167 2015 RPS Corporation MAGNUM OP EN Read the Op...

Page 2: ...ou the different machine controls and features MACHINE SETUP Tells you how to setup machine from un crating to installing squeegee and brushes MACHINE OPERATION Section is to familiarize the operator...

Page 3: ...ust Curtains 21 Adjust Wipers 21 Draining Solution Tank 21 Draining Recovery Tank 21 Open Recovery Lid 22 Flush Recovery Tank 22 Clean Drain Saver 22 Clean Vacuum Screen 22 Tip Tank 23 Squeegee Up 23...

Page 4: ...responsibility DO NOT OPERATE THIS MACHINE UNLESS You are trained and authorized to do so You have read and understood this Operator s Manual On surfaces with greater than a 2 grade unless this machin...

Page 5: ...move paint over or destroy warning decals If warning decals become damaged call 1 262 681 3583 for free replacements WARNING Dress safely Do not wear a neck tie scarf or any loose or dangling clothing...

Page 6: ...HARGER PROVIDED WITH THE MA CHINE ALWAYS DISCONNECT THE BATTERY BEFORE SERVICING THE MACHINE REFER TO MANUAL OR CALL 011 262 681 3583 DANGER EXPLOSION RISK EXPLOSIVE HYDROGEN GAS FORMS WHEN BATTERIES...

Page 7: ...and OFF 8 SPEED CONTROL KNOB Controls the speed of the Traction Drive Turn counter clockwise to reduce speed 9 REVERSE SWITCH Pull back for machine drive reverse 10 LCD SCREEN Lists functions and set...

Page 8: ...e time machine has been ON 3 RECHARGE CYCLE METER Shows the amount of charges on a machine 4 MANAGER SOLUTION LOCKOUT OPTIONAL Allows ability to set Solution Flow and then remove Key to not allow chan...

Page 9: ...RIVE BUTTON Depress to drive forward release to stop This starts and stops the Drive Motor 5 DRAIN SAVER STRAINER Helps prevent clogging of Drain Ports 6 CLEAR COVER For viewing inside Recovery Tank a...

Page 10: ...ADJUSTMENT Adjusts pitch of Squeegee Deflection should be even across entire Blade 6 RECOVERY DRAIN HOSE Allows for controlled draining of the Recovery Tank 7 SOLUTION SIGHT GAUGE DRAIN TUBE Shows pre...

Page 11: ...number of hours that the machine has been ON 6 SCRUB BRUSH HOUR METER Indicates the total number of hours that the brush motors have been used 7 TRANSPORT HOUR METER Indicates the total number of hou...

Page 12: ...l switches to the OFF position and remove Key if machine is equipped with Optional Key Switch 2 Attach all Battery Cables to Terminals as shown below 3 Turn ON main power switch and check the battery...

Page 13: ...ueegee in the up position turn machine power OFF 2 Disconnect Vacuum Hose A from Squeegee and loosen both knobs B SEE BELOW 3 Pull Squeegee assembly backward from the lifting carrier 4 Inspect or repa...

Page 14: ...device and lift brush up on to the motor drive hub Make sure the scissors close and lock on the brushes SEE BELOW INSTALLING DRIVER PADS 1 Select the correct Pads that best meet your cleaning applicat...

Page 15: ...r 6 Lift up on the Wipers first to close the side door and then depress the latch until the door is secured NOTICE If the Brushes are not fully engaged with the Drivers the Brushes will be damaged Do...

Page 16: ...Scrubdeck s should be level at time of machine delivery If machine Scrubdeck is not level Contact your Servicing Dealer 1 Drive machine to a flat level surface and turn machine OFF 2 Ensure that Scru...

Page 17: ...owers the rear of the Scrubdeck After Scrubdeck has been leveled ensure correct pitch backward if you have retighten Locking Nuts A LEVELING CYLINDRICAL DECKS NOTICE All Scrubdeck s should be level at...

Page 18: ...e Side Broom height turn adjustment screws A clockwise to raise and counterclockwise to lower the Side Brooms SEE BELOW 4 To move Side Broom system out of the way when not in use just pull the pin B o...

Page 19: ...hut the solution OFF completely just release the Drive button or use dash mounted switch 2 Keep an eye on the clear Vacuum cover to make sure that there is not any foamy buildup in the Recovery Tank I...

Page 20: ...k towards the Handlebar The reverse speed is set to approximately 50 of the forward speed 8 To stop the machine let go of the Drive Buttons D SCRUB ONLY 1 Turn on machine Power Switch A while making s...

Page 21: ...SEE BELOW 2 To adjust Wiper to the desired height just slide the Wiper up or down in the slots and tighten the screws DRAINING SOLUTION TANK To drain unwanted cleaning solution from the Solution Tank...

Page 22: ...Control Panel CLEAN DRAIN SAVER With Recovery Lid open and Tank fully drained 1 Remove 2 Squeegee Intake Hose D from Drain Saver strainer E SEE BELOW 2 Remove stainless screen and dispose of debris 3...

Page 23: ...will tip 4 Open Jaws SEE BELOW 5 Tip Tank Back carefully until supported by strap SEE BELOW SQUEEGEE UP 1 To raise the Squeegee off the floor rotate Squeegee Lift Lever C counter clockwise all the wa...

Page 24: ...s Vac Screen Ball system the Unloader Valve C will drain it from the Vac Box D SEE BELOW 3 The Vacuum Motor has an Optional Foam Muffler E available to quiet machine operation SOLUTION FILTER The sol...

Page 25: ...hine It is designed to charge the Batter ies at the appropriate rate If you must use a different charger disconnect the Batteries before charging to avoid damage to the electronic speed controller EXT...

Page 26: ...o charge the Batter ies of this machine It is designed to charge the Batter ies at the appropriate rate If you must use a different charger disconnect the Batteries before charging to avoid damage to...

Page 27: ...ear rings or metal wrist watches when servicing this machine as they can cause an electrical short circuit which can cause serious burns INSPECTION AND CLEANING Keep Batteries clean and dry from resid...

Page 28: ...1 Check Scrubdeck and Squeegee lifting cables for wear and spring tension 2 Check machine for water leaks and loose nuts and bolts 3 Check to see if Battery cables are tightened Tighten if needed 8 10...

Page 29: ...led Full Low Dry BATTERY 3 HYDROMETER BATTERY 3 ELECTROLYTE CLARITY Clear Cloudy Particulate Dark BATTERY 3 WATER LEVEL Overfilled Full Low Dry BATTERY 4 HYDROMETER BATTERY 4 ELECTROLYTE CLARITY Clear...

Page 30: ...R LUBRICATE IN SPEC REPAIR PROBLEM SOLUTION TANK CONDITION SQUEEGEE PIVOT POINTS KNOBS SOLUTION FILTER CLEANING SCRUB DECK LINKAGE VISUALLY INSPECT IN SPEC REPAIR PROBLEM SOLUTION TANK CONDITION RECOV...

Page 31: ...LUTION TANK LOW REFILL SOLUTION TANK FLOW LEVER TURNED DOWN TURN LEVER MORE OPEN SOLUTION FILTER CLOGGED REMOVE COVER AND CLEAN SOLUTION LINE CLOGGED REMOVE AND BLOW OUT WITH COM PRESSED AIR SOLUTION...

Page 32: ...BEARING DRY GREASE BEARINGS FAULTY HUBS CONTACT LOCAL SERVICING DEALER POOR TRACTION EXCESSIVE BRUSH PRESSURE REDUCE PRESSURE WITH SWITCH WORN DRIVE TIRE REPLACE TIRES HEAVY SOAP CONCENTRATION CONTACT...

Page 33: ...1 7601 and 7602 ERROR Scrubdeck current over load This can occur when driving over a bump in the floor To restart turn OFF the Key and turn it on again To avoid this error either slow down on bumpy p...

Page 34: ...ect the traction motor cable first 8 7802 ERROR The traction motor pulled excessive current perhaps running a ramp for more than the 60 seconds allow ing for this Turn OFF the Key turn on again and co...

Page 35: ...s 350 RPM EDGE PAD SIZE 28 E 1 28 14 32 E 1 32 14 EDGE SCRUBDECK MOTOR 1 1 0 HP 746 watts 2500 RPM OPTIONAL EDGE SCRUBDECK MOTOR 1 1 2 HP 746 watts 2900 RPM SCRUBDECK DOWN PRESSURE 0 250 LB 0 113 kg S...

Page 36: ...ing Clip 40 423 ROUND DISK PADS NOTICE The in Disk Column Denotes Desk Pad Size 13 15 or 17 DISK PADS DISK LEVEL COLOR Super Black 422BB Very High Black Black 422B High Black Brown 422BR High Brown Gr...

Page 37: ...SHES For Machines Prior To Serial 50000 BRUSHES MODEL 24 CYLINDRICAL MODEL 27 CYLINDRICAL MODEL 30 CYLINDRICAL MODEL 34 CYLINDRICAL Super Grit N A N A N A N A Tough Grit 22 521S 25 521S 28 521S 32 521...

Page 38: ...e 1 Front Blade and 2 Backup Wheels with hardware NOTICE Squeegee Assemblies complete listed above all come with Linatex blades NOTICE Size is stamped into the top of the painted steel squeegee body o...

Page 39: ...ll begin on date of machine installation to end user or 6 months after shipment from RPS Corporation to the distributor if unsold at that time This warranty includes all parts and original equipment a...

Page 40: ...out the debris hopper and correct installation Correct operation of the main broom and side broom levers and understands to park with brushes in UP position Trained on the Wet Sweep bypass door and no...

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Page 42: ...RPS Corporation 2015 1711 South Street Racine WI 53404 www rpscorporation com www factorycat com www tomcatequip com Tel US 800 634 4060 Tel Int 001 262 681 3583...