RPS MICROMAG 17'' DISK PAD ASSIST, Operating Instructions Manual

Page 1: ... ASSIST 17 DISK TRACTION 20 DISK TRACTION 20 EDGE TRACTION www rpscorporation com www factorycat com VERSION 14 0117 www tomcatequip com MICROMAG OP EN 2014 RPS Corporation Read these Instructions before using the machine Read these Safety Messages before using the machine ...

Page 2: ... you the different machine controls and features MACHINE SETUP Tells you how to setup machine from un crating to installing Squeegee and Brushes MACHINE OPERATION Section is to familiarize the operator with the operation and function of the machine BATTERY CHARGING Shows you how to charge the Batteries on board and off board charging MAINTENANCE This section contains preventative maintenance to ke...

Page 3: ... 16 Vacuum Only 16 Adjust Solution Flow 17 Draining Solution Tank 17 Draining Recovery Tank 17 Open Recovery Lid 17 Flush Recovery Tank 18 Clean Drain Saver 18 Clean Vacuum Screen 18 Tip Tank 19 Squeegee Up 19 Squeegee Down 19 Vacuum Motor 20 Solution Filter 20 Cleaning Solution Filter 20 Battery Charging 21 External Battery Charging 21 On Board Charger 22 On Board Battery Charging Optional 22 Bat...

Page 4: ...t responsibility DO NOT OPERATE THIS MACHINE UNLESS You are trained and authorized to do so You have read and understood this Operator s Manual On surfaces with greater than a 2 grade unless this machine is equipped with a functional Parking Brake WHEN OPERATING THIS MACHINE Remove loose objects from the floor that could be projected from the rotating Brushes Keep your hands and feet away from the...

Page 5: ...remove paint over or destroy warning decals If warning decals become damaged call 1 262 681 3583 for free replacements WARNING Dress safely Do not wear a neck tie scarf or any loose or dangling clothing while operating this machine Loose or dangling clothing or neck wear can tangle in rotating parts causing serious injury or death WARNING Always turn off this machine before leaving it unat tended ...

Page 6: ...EM CHARGER PROVIDED WITH THE MA CHINE ALWAYS DISCONNECT THE BATTERY BEFORE SERVICING THE MACHINE REFER TO MANUAL OR CALL 011 262 681 3583 DANGER EXPLOSION RISK EXPLOSIVE HYDROGEN GAS FORMS WHEN BATTERIES ARE CHARGING AN OPEN FLAME OR SPARK CAN CAUSE THIS GAS TO EXPLODE ONLY CHARGE THE BATTERIES IN THIS MA CHINE IN A WELL VENTILATED AREA TO AVOID DAMAGE TO THIS MACHINE s 53 002 6 4 2 43 9 s 7 4 2 4...

Page 7: ...GENCY SHUT OFF SWITCH OPTIONAL Shuts OFF the machine in case of emergency 11 HANDLE BAR Adjustable Handlebar 12 ADJUSTABLE HANDLE BAR LOCK Pull out to adjust Handlebar and release to lock the Handlebar in place 13 REVERSE SWITCH Pull back for reverse 14 DRIVE BUTTON Press to drive forward release to stop 15 SPEED CONTROL KNOB Controls the speed of the Traction Drive Turn counter clockwise to reduc...

Page 8: ...g 6 SOLUTION FLOW SHUT OFF VALVE Meters solution rate GPM 7 SOLUTION FLOW VALVE Turns solution ON OFF Turns off when motor stops 8 PAD ASSIST DRIVE ADJUSTMENT KNOB Adjusts amount of offset being applied to Brush 9 VACUUM MOTOR Creates vacuum for Tank Squeegee 10 DRAIN SAVER STRAINER Helps prevent clogging of Drain Ports 11 VAC SCREEN Protects Vacuum Motor from debris 12 RECOVERY LID Used for flush...

Page 9: ... Height of wheels adjust to height of Squeegee 6 SQUEEGEE PITCH ADJUSTMENT Adjusts pitch of Squeegee Deflection should be even across entire blade 7 SQUEEGEE BLADE Recovers dirty water from floor to be recovered by Vacuum Hose 8 SCRUBDECK FOOTPEDAL OPTIONAL Used to raise and lower the Scrubdeck 9 VACUUM HOSE Creates vacuum for Squeegee NOTE Keep free and clear of blockage 10 REAR SOLUTION FILL POI...

Page 10: ...1 Turn all switches to the OFF position and remove Key if machine is equipped with Optional Key Switch 2 Attach all Battery Cables as shown below 3 Turn ON main Key Switch and check the Battery Condition Meter to ensure correct installation Charge Batteries if needed SEE BATTERY CHARGING NOTICE Batteries are a possible environmental hazard Consult your Battery supplier for safe disposal methods NO...

Page 11: ...adjusted just right with good deflection across the entire rear Blade SEE BELOW REMOVING SQUEEGEE 1 With the Squeegee in the up position turn machine power off 2 Disconnect Vacuum Hose A from Squeegee and loosen both knobs B SEE BELOW 3 Pull Squeegee assembly backward from the lifting carrier 4 Inspect or repair as needed and reinstall REPLACING OR ROTATING SQUEEGEE BLADES FOR SAFETY Before leavin...

Page 12: ... SEE BELOW 5 With Brushes locked into place tip machine back down to a level surface INSTALLING DRIVER PADS 1 Select the correct Pads that best meet your cleaning application needs Consult your local dealer for assistance 2 Pad Installation Attach Pads to Pad Drivers before connecting Drivers to Motor Hub Screw center clip E into place SEE BELOW REPLACING DRIVER PADS ON MACHINE 1 Select the correc...

Page 13: ...by pulling down from the corners SEE BELOW 5 Once Grip Face is clear of any Pads place Pad want ed for application centered on the Grip Face This will leave a overhang on all sides SEE BELOW 6 Press upwards on the Pad to secure it in place 7 With Pad attached securely to Grip Face of EDGE Deck tip the machine back to standard sitting position and reattach Squeegee for machine to be ready to use AD...

Page 14: ... down To shut the solution OFF completely just release the Drive button or use dash mounted switch 2 Keep an eye on the clear Vacuum Cover to make sure that there is not any foamy buildup in the Recovery Tank If excess foam begins to develop pour a recommended foam control solution into the Recovery Tank Foam is usually an indication of excessive soap 3 Always operate at lower speeds when scrubbin...

Page 15: ...he Reverse switch H back towards the Handlebar The reverse speed is set to approximately 50 of the forward speed 8 To stop the machine shutoff Scrubdeck switch F and Vac Motor D SCRUB ONLY 1 Turn on machine Power Switch A while making sure the Speed Control Knob B is at a lower setting 2 Lower Scrubdeck head to the floor by pressing the Scrubdeck Switch on the Control Panel E 3 Move the Solution C...

Page 16: ...uttons G SCRUB ONLY 1 Turn on machine Power Switch A while making sure the Speed Control Knob B is at a lower setting 2 Lower Scrubdeck head to the floor by pressing the Scrubdeck Switch on the Control Panel E 3 Move the Solution Control Lever F to regulate the amount of solution flow 4 Begin scrubbing by pressing one of the green Drive Buttons G on the Handlebars Adjust the Speed Control Knob B t...

Page 17: ...ROVED locations only 2 Rinse out Tank and Solution Flow system with clean water DRAINING RECOVERY TANK Always empty Recovery Tank when refilling the Solution Tank You can refill the Solution Tank while the Recovery Tank is draining To drain the Recovery Tank remove Drain Hose B from hook at rear of Tank and pop off cap SEE BELOW Rinse with fresh water NOTICE Leave Recovery Lid open while draining ...

Page 18: ...Lid open and Tank fully drained 1 Remove 2 Squeegee Intake Hose A from Drain Saver strainer B SEE BELOW 2 Remove stainless screen and dispose of debris 3 Rinse screen with fresh water from the outside while holding the screen upside down This will allow for better cleaning 4 Replace the screen into the bracket 5 Replace 2 Squeegee Intake Hose CLEAN VACUUM SCREEN With Recovery Lid open and Tank ful...

Page 19: ...Tip Tank Back carefully until supported by strap as well as the Rubber Grommets on the Handlebar SEE BELOW SQUEEGEE UP 1 To raise the Squeegee off the floor rotate Squeegee Lift Lever A counter clockwise all the way to the left SEE BELOW SQUEEGEE DOWN 1 To Lower the Squeegee to the floor rotate Squeegee Lift Lever B clockwise all the way to the right To turn on Vacuum Motor use the Vacuum Switch C...

Page 20: ...mpeners E that are available to quiet machine operation SOLUTION FILTER The solution system has an Inline Filter A to filter out cleaning solution prior to scrubbing SEE BELOW CLEANING SOLUTION FILTER 1 To clean the Solution Filter first close Solution Flow Valve by moving lever B upwards Then unscrew the clear cap C from house A and remove the stainless steel screen E SEE BELOW 2 Rinse any debris...

Page 21: ...ine It is designed to charge the Batteries at the appropriate rate If you must use a different charger disconnect the Batteries before charging to avoid damage to the electronic speed controller EXTERNAL BATTERY CHARGING 1 Transport machine to a well ventilated area for charging 2 Turn the machine off Tip back Tank 3 Check the water in each Battery A Do not charge the machine unless the water is s...

Page 22: ...ne to charge the batteries of this machine It is designed to charge the batteries at the appropriate rate If you must use a different charger disconnect the batteries before charging to avoid damage to the electronic speed controller ON BOARD BATTERY CHARGING OPTIONAL 1 Transport machine to a well ventilated area for charging 2 Turn the machine off Tip back tank 3 Check the water in each battery A...

Page 23: ...t wear rings or metal wrist watches when servicing this machine as they can cause an electrical short circuit which can cause serious burns INSPECTION AND CLEANING Keep Batteries clean and dry from residue Check that all vent caps are tight Use a solution of baking soda and water to clean if acid residue on Batteries or corrosion on the terminals Protective spray of petroleum jelly should be appli...

Page 24: ...E 1 Check Scrubdeck and Squeegee lifting cables for wear and spring tension 2 Check machine for water leaks and loose nuts and bolts 3 Check to see if battery cables are tightened Tighten if needed 8 10 ft lb MAX 4 Grease caster swivel and Squeegee pivot point YEARLY MAINTENANCE Call your local dealer for yearly maintenance STORING MACHINE 1 Be sure to flush the Tanks out completely To thoroughly ...

Page 25: ...ES PAD CONDITION SCRUB BRUSH FIBER LENGTH ROTATED BRUSHES DISK PAD DRIVER GOOD WORN NEEDS REPLACEMENT EDGE PAD GRIP FACE GOOD WORN NEEDS REPLACEMENT CHECK OPERATION AND CONDITION OF IN SPEC REPAIR PROBLEM KEY SWITCH OPTIONAL BATTERY GAUGE BRUSH SWITCH ON OFF REVERSE SWITCH DRIVE ONLY SOLUTION LEVER SOLUTION SOLENOID SCRUBDECK ACTUATOR BRUSH MOTOR VACUUM SWITCH VACUUM MOTOR PREFORMANCE SQUEEGEE LIF...

Page 26: ... FILTER CLEANING SCRUB DECK LINKAGE VISUALLY INSPECT IN SPEC REPAIR PROBLEM DRAIN SAVER VACUUM FLOATS SCREENS VACUUM HOSES SOLUTION HOSES BLADE RETAINERS HARDWARE SQUEEGEE WHEELS BRUSH SKIRTS CASTER CONDITION DRIVE WHEELS CONDITION COMMENTS SERVICING DISTRIBUTOR TECHNICIAN S NAME DATE SIGNATURE CUSTOMER S NAME DATE SIGNATURE ...

Page 27: ...SOLUTION TANK LOW REFILL SOLUTION TANK FLOW LEVER TURNED DOWN TURN LEVER MORE OPEN SOLUTION FILTER CLOGGED REMOVE COVER AND CLEAN SOLUTION LINE CLOGGED REMOVE AND BLOW OUT WITH COM PRESSED AIR SOLUTION VALVE CLOGGED REMOVE COVER AND CLEAN NO SOLUTION FLOW NO SOLUTION IN TANK FILL SOLUTION TANK SOLUTION SWITCH IS OFF TURN SOLUTION SWITCH ON SOLUTION SCREEN CLOGGED REMOVE AND CLEAN SCREEN FAULTY SOL...

Page 28: ...Y BEARING DRY GREASE BEARINGS FAULTY HUBS CONTACT LOCAL SERVICING DEALER POOR TRACTION EXCESSIVE BRUSH PRESSURE REDUCE PRESSURE WITH SWITCH WORN DRIVE TIRE REPLACE TIRES HEAVY SOAP CONCENTRATION CONTACT LOCAL SERVICING DEALER SHORT RUN TIME BATTERIES RUN DOWN CHARGE BATTERIES TWICE BATTERIES STILL DOWN CONTACT LOCAL SERVICING DEALER BATTERIES LOW ON WATER FILL WITH DISTILLED WATER TO 3 4 ABOVE THE...

Page 29: ...DGE 1 1 2 hp 895 watts 2900 RPM SOLUTION SYSTEM SOLUTION TANK CAPACITY 10 GAL 38 liters 10 GAL 38 liters SOLUTION FLOW RATE 0 0 5 GPM 0 2 lpm 0 0 5 GPM 0 2 lpm SOLUTION FILTER STAINLESS INLINE STAINLESS INLINE RECOVERY SYSTEM RECOVERY TANK CAPACITY 10 GAL 10 GAL VACUUM POWER 0 75 HP 0 75 HP DRAIN HOSE 1 5 DIAMETER 4 cm 1 5 DIAMETER 4 cm VACUUM SPECS LIFT AIRFLOW 70 70 cfm 178 cm 21cmm 70 70 cfm 17...

Page 30: ... 422B High Black Brown 422BR High Brown Green 422G Medium Green Blue 422BL Moderate Blue Red 422R Moderate Red White 422W Light White EDGE PADS AND SCREENS DESCRIPTION 20 14 SCRUBDECK 13 19 White Pad EDGE 4005 N A Red Pad EDGE 4004 N A Blue Pad EDGE 4003 N A Green Pad EDGE 4002 N A Black Pad EDGE 4001 N A White Driver Pad EDGE 4025 EDGE 4019 60 Grit Sand Screen EDGE 4026 EDGE 4020 80 Grit Sand Scr...

Page 31: ...ro Pad 300 4023 N A SQUEEGEE BLADE KITS ASSEMBLIES SQUEEGEE SIZE MODEL 17 DISK MODEL 20 DISK MODEL 20 EDGE GUM RUBBER BLADE KIT LINATEX BLADE KIT COMPLETE SQUEEGEE ASSEMBLIES 26 Squeegee Optional Optional Optional 130 770G 130 770L 130 7180 30 Squeegee Optional Optional Optional 150 770G 150 770L 150 7180 34 Squeegee Standard Standard Standard 180 770G 180 770L 180 7180 NOTICE Squeegee Blade kits ...

Page 32: ... 32 MICROMAG OP EN SOAP CHOICES TRADITIONAL DRUMS TOTES WALL MOUNTED SUPERCON DEMO RENTAL QUARTS ONBOARD AUTO DISPENSING Industrial Commercial Environmentally Safe ...

Page 33: ...rt while leaving no residue behind The result is a clean non slip surface ready for immediate use The Heavy Duty concentrate is a Super alkaline detergent formulated for heavy soil grease and thick buildup Popular in machine shops auto and truck repair and other facilities with oil hydraulic fluids and cutting oils Designed to quickly remove tire marks oil stains and buildup that has accumulated T...

Page 34: ...eck damage images required or 1 000 hours Squeegee Blades Wiper Blades Skirts and Curtains Caster Wheels Squeegee Wheels and Bumpers Lights Strobe Headlights or Bulbs Chains and Belts Filters Screens and Vacuum Bags Motor Brushes and commutater wear Brooms Brushes Pads and Pad Retainers Hoses and Tubing Drive Tires Pneumatic Wheels and Tubes Rubber Floor Seals and Gaskets Vacuum motors with eviden...

Page 35: ...opper and correct installation Correct operation of the main broom and side broom levers and understands to park with brushes in UP position Trained on the Wet Sweep bypass door and not to operate through standing water EDGE ORBITZ MACHINES EDGE ORBITZ scrubbers must have their isolators deck hour meter replaced every 1 000 hours of use Customer understands the Grip Face is not warranted against d...

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Page 38: ... RPS Corporation 2014 1711 South Street Racine WI 53404 www rpscorporation com www factorycat com www tomcatequip com Tel US 800 634 4060 Tel Int 011 262 681 3583 Fax 866 901 3335 ...