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Compliance with CE Mark 

 

This section describes how to install and operate RTP equipment for use in the European Union 
(EU) to comply with the requirements of the CE Mark and its referenced standards.  The 
procedures in this section apply also to other environments where provisions of the EU’s EMC 
and Low Voltage Directives are either required or desirable. 

RTP Corporation has successfully tested and reviewed its products to the stringent requirements 
of the European Union’s EMC Directives (2004/108/EC) and Low Voltage Directive (2006/95/EC).  

In order for the equipment to meet the requirements of these directives, the equipment 
must be installed and operated in accordance with these instructions

These tests and reviews are in accordance to EN 61131-2:2007 as listed in the next section. 

Information on the tests performed and the standards involved is available from RTP Corporation. 

To comply with the requirements of the CE Mark and its referenced standards, the system 
integrator, installer, and end user must store, integrate, install, and operate this equipment in 
accordance with the following guidelines. 

1.  Compliance with all product specific instructions (including but not limited to storage 

instructions, installation instructions, operating instructions, maintenance instructions, 
disposal instructions, and specifications) is required. 

2.  RTP equipment is rated for use in Installation Category (Overvoltage Category) II and 

Pollution Degree 2 environments in accordance with standard IEC 664. 

3.  To assure that an 

Operator

 is not exposed to electrical hazards, all equipment capable of 

electrical hazards must be housed in a grounded enclosure (equipment cabinet/rack) that 
limits access to the equipment only to 

Service Personnel

.  Limited access may include 

enclosure doors and side panels, which are locked or require a tool to open.  To assure 
compliance with the EMC requirements, the equipment must be housed in an enclosure 
(equipment cabinet/rack) that provides EMC shielding.  Compliance testing was performed in 
a shielded equipment rack provided by Hoffman Concept® Wall Mounted Enclosure model 
number CSD242420.  To assure compliance, the equipment must be installed in this style 
cabinet, or one with similar or greater RF attenuation characteristics.  The cabinet should be 
outfitted with continuous copper finger gasketing and copper foil along all seams and joints. 

4.  The 

Service Personnel 

must be trained to operate the equipment and must be aware of the 

potential of electrical hazards of the equipment and of the field I/O signals connected to the 
equipment. 

5.  Hazardous voltage warning labels must be applied to the enclosure doors adjacent to the 

locking mechanisms to warn the 

Service Personnel

 that hazardous voltages are contained 

within the enclosure, if modules carrying 120 V and above are used. 

6.  Hazardous voltage warning labels also must be applied to the termination modules (which 

carry 120 V and above), adjacent to the external connectors, to warn the 

Service Personnel

 

that hazardous voltages are present at the module's terminal blocks. 

7.  To assure compliance with the EMC requirements, the equipment must have all 

communications, power, and field signal cabling exiting the enclosure enclosed in metal 
conduits or shielded wireways.  These conduits must provide EMI/RFI shielding and must be 
terminated at the enclosure shell.  There must be no uncovered openings in the cabinet.  
Connections between the cabinet and conduit must be made with conduit connectors making 
good (low impedance) electrical contact to the enclosure.  Input mains power to the enclosure 
and mains power fed to switching digital output I/O cards and modules must be filtered by AC 
mains filters with attenuation characteristics of Corcom VR series filters or with similar filters 
with equal or greater attenuation characteristics.   

Summary of Contents for 3132

Page 1: ...Technical Manual 3132 16 Channel AC Digital Output Cards ...

Page 2: ...lectual property of RTP Corp unless otherwise indicated and are to be considered RTP Corp confidential This intellectual property is made available solely for the direct use of potential or licensed RTP Corp customers in their application of RTP Corp products and any other use or distribution is expressly prohibited If you have received this publication in error immediately delete discard or retur...

Page 3: ...1 SOFTWARE CONFIGURATION 12 PLD Update Function 12 NetArrays Configuration 14 Switch Fault Test 14 Watchdog Timer 15 Integer Error Detection 15 Float Temperature Input 16 Integer Card Revision 16 Integer Readback Status 16 Integer Switch Fault Detection 16 Channel 17 I O Tag 17 Default 3100 Non safety system only 17 COMPLIANCE WITH CE MARK 18 ENVIRONMENTAL CONDITIONS 20 REFERENCED COMPANIES 21 DEF...

Page 4: ... I O Bus checking diagnostics are performed for all output data status and command transfers to and from the output card Each transfer is performed twice all the data bits in the second transfer are inverted Both transfers are then compared to ensure that no errors exist in the data path between the output card and the Chassis Processor I O Bus slot address and control signal contention diagnostic...

Page 5: ...annel Maximum Power Per Channel 480 VA Minimum Load per Channel 50 mA Maximum Leakage Current per Channel 1 5 mA Maximum Voltage Drop 1 6 Volts at 2 A Surge Current 25 A peak for 25 ms repeated no more than 2 times per second Zero Switching Point 0 5 Volts typical at 60 Hz 0 20 Volts maximum at 60 Hz Critical Rate of Rise of 500 V s minimum OFF State Voltage 750 V s typical Voltage transients with...

Page 6: ...pen output connections will de energize and shut down the output Both shorts and opens will be annunciated in the error status word Reversed output connections apply reverse voltage to the load Termination Module Dimensions All Termination Modules are 4 38 inches 11 1 centimeters in height and have 3 75 inches 9 5 centimeters of depth The width for each termination module and the compatible field ...

Page 7: ...5E 08 Safe Undetected 3 6520E 10 Dangerous Detected 4 3233E 08 Dangerous Undetected 2 1725E 10 Don t Care 2 7430E 08 Average Frequency of a Dangerous Failure per Hour 1oo1 2 0018E 09 Average Frequency of a Dangerous Failure per Hour 2oo2 4 0035E 09 Average Frequency of a Dangerous Failure per Hour 3oo3 6 0053E 09 Average Frequency of a Dangerous Failure per Hour 1oo2 2 1034E 11 Mean Time to Restor...

Page 8: ...figuration While NetArrays is operating in Debug mode use the I O Configuration Form to disable or enable I O cards To hot swap an I O card first display the card s icon in the I O Configuration Form If the I O card s icon is red you can remove it If the I O card s icon is yellow or green select the icon and disable it before you remove the card After you replace the I O card select the card s ico...

Page 9: ...nel 8 18 Channel 8 19 Channel 9 20 Channel 9 21 Channel 10 22 Channel 10 23 Channel 11 24 Channel 11 25 Channel 12 26 Channel 12 27 Channel 13 28 Channel 13 29 Channel 14 30 Channel 14 31 Channel 15 32 Channel 15 33 No Connection 34 No Connection 35 No Connection 36 AC Shield Figure 1 Field connections on the 3099 17 100 or 3099 24 100 Termination Modules shown with examples 115 VAC 2 A max VS Neu...

Page 10: ... 18 AC Shield TB2 1 Channel 8 TB2 2 Channel 8 TB2 3 Channel 9 TB2 4 Channel 9 TB2 5 Channel 10 TB2 6 Channel 10 TB2 7 Channel 11 TB2 8 Channel 11 TB2 9 Channel 12 TB2 10 Channel 12 TB2 11 Channel 13 TB2 12 Channel 13 TB2 13 Channel 14 TB2 14 Channel 14 TB2 15 Channel 15 TB2 16 Channel 15 TB2 17 No Connection TB2 18 AC Shield TB3 1 Line TB3 2 Neutral Figure 2 Field connections on the 3099 18 Termin...

Page 11: ...an example of a good redundant configuration All Redundant I O cards are within two chassis only Rack0 Slot0 is redundant with Rack0 Slot1 OK Redundant cards in same Rack Rack0 Slot2 is redundant with Rack1 Slot5 OK Redundant cards in one Rack and second Rack Rack0 Slot3 is redundant with Rack1 Slot10 OK Redundant cards in one Rack and second Rack This is an example of a bad redundant configuratio...

Page 12: ...start and automatically update all of the applicable cards PLDs All non distributed I O cards should have their status LEDs ON 9 In NetArrays Select Status for the Node observe that the update has started as shown in Status Window 1 10 The Status Window will show all cards marked to be updated Ensure that all applicable cards in the Node are identified for updating 11 Depending on the speed of the...

Page 13: ...13 Status Window 1 Status Window 2 ...

Page 14: ... includes a Watchdog Timer which can disable the outputs if the processor fails to access the card within the allotted time Card Properties Switch Fault Test When enabled the card will periodically perform a switch test and report any stuck switches When used with redundant 3132 cards this test should be disabled Note When the test is enabled the output will periodically turn off for of the AC cyc...

Page 15: ...to return the card to operation The correct way to clear this bit is to select the card s icon in the I O configuration Form while NetArrays is operating in Debug mode and answer Yes to the Enable prompt See I O Card Status and Control It is also possible to change the value of this variable by forcing an Integer Bit Variable object with Bit 14 selected in the object s properties to zero Do not cl...

Page 16: ...ard revision in the project program Integer Readback Status The bits of this Int input represent the last output states written to the card A 1 indicates that the output is energized on a 0 indicates that the output is de energized off NetArrays assigns a default Tag to this variable when the card is added to the I O configuration 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Chan 15 Chan 14 Chan 13 Chan ...

Page 17: ... will de energize the output NetArrays assigns a default Tag to this variable when the card is added to the I O configuration Note All unused un terminated I O points must be disabled in IO Configuration Default 3100 Non safety system only Note This property is available only if output card is used in non safety 3100 Node Specifies channel behavior when chassis to node communication is lost On cha...

Page 18: ...d or require a tool to open To assure compliance with the EMC requirements the equipment must be housed in an enclosure equipment cabinet rack that provides EMC shielding Compliance testing was performed in a shielded equipment rack provided by Hoffman Concept Wall Mounted Enclosure model number CSD242420 To assure compliance the equipment must be installed in this style cabinet or one with simila...

Page 19: ...t limited to lead in solder and lithium in batteries 11 Prior to storage or shipping the equipment must be packaged in accordance with the following guidelines Inventory all items and inspect all components for damage Verify that all fasteners are properly tightened and that the chassis I O module retaining bar is properly installed Wrap the chassis assembly in plastic bubble wrap Select a suitabl...

Page 20: ...onducted RF Immunity 150 kHz to 80 MHz at 10 V IEC 61000 4 6 Pulsed Magnetic Field 300 A m IEC 61000 4 9 Modules can be ordered with optional HumiSeal conformal coating In this case the modules can be installed in G3 harsh environmental conditions as defined in standard ISA S71 04 1985 This equipment is intended for use in altitudes up to 2000 meters Contact RTP regarding use in altitudes higher t...

Page 21: ...does not act intentionally in creating a hazard SERVICE PERSONNEL are assumed reasonably careful in dealing with obvious hazards CE Conformité Européenne EMC Electro Magnetic Compatibility EMI Electro Magnetic Interference EC European Community EN European Norm ESD Electro Static Discharge EU European Union IEC International Electrotechnical Commission MPU Main Processing Unit MTTR Mean Time to Re...

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