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A.

 

First, separate the six brackets (3 per side) that make up the left and right bracket kits. The brackets in the photo are shown 

as left and right assemblies with the top of the photo being the front of the vehicle. (Photo 13) 

B.

 

Using the drivers side inner reinforcement plate, locate the indexing oval on the inside of the driver frame rail. Mark the 2 

countersunk holes at the rear of the bracket and 3 square holes. (photo 14) 

C.

 

Using the same drivers side inner reinforcement plate, repeat step B on the passenger outside frame rail with the addition of 

marking the 3/16” hole near the bottom center of the plate. (photo 15) 

D.

 

Using the passenger side inner reinforcement plate repeat steps B & C on the inside passenger and outside driver frame 

rails. 

E.

 

Using a 1.25” hole saw, cut the relief hole for the outer nut plate to sit flush against the outside frame rail. (photo 16) 

F.

 

Locate the outer nut plate over the outside frame rail and double check the prior marked three square and two tapered 

holes. If the alignment is good drill the remainder of the marked holes to 3/16” 

G.

 

On the inside of the frame us a 1” hole saw to open the two rear most vertically marked and pilot drilled holes for the ½” 

I.D. threaded weld spacers. Drill all other holes to ½” thru both frame rails.  

H.

 

Place the outer nut plate on the outside frame rail. Using a spare ½” bolt, partially engage the threaded spacers on the bolt 

and insert thru the inside of the frame. Insert the ½” tapered head bolt thru the nut plate and into the spacer from the 

outside frame rail, tighten to secure and remove the spare bolt from the spacer. Weld each spacer to the inside of the frame 

rail, sand the frame smooth if necessary and paint all raw steel. (Photo 17) 

NOTE:   When welding the spacers to the inside frame rail it may be helpful to leave the spare bolt in the spacer to prevent the 

weld berries from entering and damaging the threaded spacer. 

I.

 

Place the inner reinforcement plate on the inside frame rail and insert the three ½” carriage bolts thru all three brackets. 

Install the two ½” tapered head bolts from the inside to the threaded spacers and tighten. (photo 18) 

J.

 

Using washers and nylock nuts, tighten the three carriage and four tapered head bolts to 55 ft/lbs. (photo 19) 

K.

 

Mark the two tapered holes on the bottom of the frame rail and drill to ½”. Using a piece of mechanics wire, insert the nut 

strip thru the existing hole in the outside frame rail and pull into location. (Photo 20) 

L.

 

Install one of the tapered head bolts into the open hole, pull the wire from the nut strip and install the second tapered head 

bolt. Torque to 55 ft/lbs. (photo 21) 

                  

         

 

 

 

 

       Photo # 14   

 

 

 

 

  Photo # 15 

 

RI7330 Page 6 of 9 

Summary of Contents for RE7330

Page 1: ...ly supported on a vehicle lift Use caution when supporting the vehicle as removing and installing parts will change the vehicle center weight Rubicon Express recommends that chassis support jacks are...

Page 2: ...s may result The fuel tank removal should be done when there is less than 1 8 tank of fuel in the tank to avoid excess fuel sloshing weight Before lowering the tank back out the bolt from the right re...

Page 3: ...g the supplied 9 16 x 4 5 bolt from the Rubicon Express front arm kit install passengers side arm pocket bracket faces drivers side into the cross member mount photo 5 Next install the bushing end of...

Page 4: ...e coil springs remove the bump stop and insert it into the coil Then slide the coil over the stock axle mount and re install the bump stop bolts photo 7 Front track bar bracket A Remove the forward tw...

Page 5: ...nstruction sheet for the front sway bar link disconnect information RE1143 This kit contains all parts necessary to be used on a Jeep Rubicon model with factory electronic disconnect as well as X and...

Page 6: ...Drill all other holes to thru both frame rails H Place the outer nut plate on the outside frame rail Using a spare bolt partially engage the threaded spacers on the bolt and insert thru the inside of...

Page 7: ...ts at the frame e brake cables at the body and the drivers side upper and lower control arms B Pre set the lower rear long arms to 41 5 center to center and install the coupler end into the frame brac...

Page 8: ...ver the lower mount Raise the axle into place just enough to keep the coil spring from falling out B Install the supplied links RE1157 Install the driver side link to the inside of the sway bar and lo...

Page 9: ...in seems to work well with these front ends see Troubleshooting as well G Adjust upper control arms if necessary for proper front castor angle and rear pinion angle NOTE Shown below is a diagram of p...

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