background image

C.

 

Set the upper arm to an initial setting of 17.5” center to center, install the coupler end at the mounting point on the 

lower arm with the supplied ½” hardware and the other end at the upper mount on the axle using the factory 

hardware. (photo 22)  

D.

 

Repeat steps A – C on the passenger side. 

E.

 

The upper arms may need to be to be readjusted after the installation is complete for proper pinion angle. 

 

 

 

 

 

     Photo # 22 

 

 

 

 

 

Photo # 23 

 

 

Rear track bar bracket and factory track bar 

A.

 

Place the new track bar bracket into the pocket of the factory bracket. Loosely install the 9/16” bolt thru the stock mounting 

location from the front to back. This will keep the hardware from interfering with the lower bump stop pad. 

B.

 

 Insert the two supplied ½” bolts with washers and nyloc nuts thru the cross member mounting  point. Tighten to 60 ft/lbs. 

C.

 

Tighten the 9/16” bolt to 75 ft/lbs 

D.

 

Using the factory hardware, loosely install the factory track bar into the axle housing end then the upper track bar mount. 

Again, use the factory hardware and install from the front to the back. (photo 23) 

 

Rear coil springs and sway bar links 

A.

 

Using the factory spring isolator place the rear coils up into the upper mount and over the lower mount. Raise the axle into 

place just enough to keep the coil spring from falling out. 

B.

 

Install the supplied links (RE1157). Install the driver side link to the inside of the sway bar and lower axle mounting point. 

On the passenger side, install the link on the outside of the sway bar link and lower axle mount.   

 

Rear brake lines and shocks

  

A.

 

Remove and replace the rear brake lines with the included stainless steel brake lines. The lines are left and right specific and 

when installed the 90 degree leader from the caliper should be leaning away from the tire. (photo 12) 

B.

 

Depending on what shocks have been purchased with the suspension kit it may be necessary to reuse the sleeves and bar 

pins from the stock shocks. If this is necessary be sure to lubricate the sleeves or bar pins during removal and most 

importantly during re-installation. 

Fuel tank and exhaust 

A.

 

Reinstall the fuel tank in the reverse order of removal. Be sure that the hoses do not get bound on any frame rails or cross    

members while raising the tank into position. Connect the wire harness and hose on the top of the tank before completely 

raising the tank. (photo 24) 

B.

 

Route the e-brake cables below the fuel filler and breather hose so during suspension cycling the cables do not pull on the 

fuel hoses. (photo 25) 

C.

 

Re-hang the factory exhaust system and tighten all clamps.  

   

RI7330 Page 8 of 9 

Summary of Contents for RE7330

Page 1: ...ly supported on a vehicle lift Use caution when supporting the vehicle as removing and installing parts will change the vehicle center weight Rubicon Express recommends that chassis support jacks are...

Page 2: ...s may result The fuel tank removal should be done when there is less than 1 8 tank of fuel in the tank to avoid excess fuel sloshing weight Before lowering the tank back out the bolt from the right re...

Page 3: ...g the supplied 9 16 x 4 5 bolt from the Rubicon Express front arm kit install passengers side arm pocket bracket faces drivers side into the cross member mount photo 5 Next install the bushing end of...

Page 4: ...e coil springs remove the bump stop and insert it into the coil Then slide the coil over the stock axle mount and re install the bump stop bolts photo 7 Front track bar bracket A Remove the forward tw...

Page 5: ...nstruction sheet for the front sway bar link disconnect information RE1143 This kit contains all parts necessary to be used on a Jeep Rubicon model with factory electronic disconnect as well as X and...

Page 6: ...Drill all other holes to thru both frame rails H Place the outer nut plate on the outside frame rail Using a spare bolt partially engage the threaded spacers on the bolt and insert thru the inside of...

Page 7: ...ts at the frame e brake cables at the body and the drivers side upper and lower control arms B Pre set the lower rear long arms to 41 5 center to center and install the coupler end into the frame brac...

Page 8: ...ver the lower mount Raise the axle into place just enough to keep the coil spring from falling out B Install the supplied links RE1157 Install the driver side link to the inside of the sway bar and lo...

Page 9: ...in seems to work well with these front ends see Troubleshooting as well G Adjust upper control arms if necessary for proper front castor angle and rear pinion angle NOTE Shown below is a diagram of p...

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