RUDETRANS RLS-G 3.5T, User, Operating & Installation Manual

Page 1: ...Low profile large platform scissor lift RLS G series 3 5T 4 0T 4 5 5 5T RLS G 3 5 4 0 4 5 5 5 USER S MANUAL Operating Manual Instructions Ref 20090930 18 2012 MODEL Serial No Year of manufacture...

Page 2: ...ome words terms or sentences may cause a complication for english speaking users However if you have any questions remarks or notes caused by this manual please contact our specialists immediately RUD...

Page 3: ...er 3 Safety 3 12 Chapter 4 Installation 4 16 Chapter 5 Adjustment 5 20 Chapter 6 Operation 6 23 Chapter 7 Maintenance and care 7 24 Chapter 8 Troubleshooting 8 25 Chapter 9 Appendix 9 9 1 Hydraulic sc...

Page 4: ...all items specified in the delivery notes are included In case of missing parts possible defects or damage due to transport the person in charge or the carrier must be immediately informed Furthermor...

Page 5: ...ed personnel from the licensed dealer or an service center authorized by the manufacturer The manufacturer declines all responsibility for injury to persons or damage to vehicles or objects when any o...

Page 6: ...e by oil and super friction materials With photocell sensor controlling the level Stable and reliable equipment is relied on imported hydraulic pneumatic and electrical components Equipment Machine ba...

Page 7: ...20 Overall length 5285 5785 6320 Overall weight 1900 2100 2400 Rolling jack Lift height 375 Rolling jack platform length 870 1400 Rolling jack gauge wheel 780 1100 Rolling jack Lifting time Motor trol...

Page 8: ...0Hz 50 60 Poles 4 4 Speed 1450rpm min 1450 Building shape B14 B14 Insulation class F F When connecting the motor refer to the enclosed diagrams and the motor direction is clockwise PUMP Type P4 3 P4 3...

Page 9: ...crete 150mm the leveling of whole length 10mm 150 10 Perfect parallelism between holes Remarks 1 The allowed level error should be 5mm 1 5 2 The control box can be position on the left or right side 2...

Page 10: ...The two pites level between 5mm 2 Control box location can exchange from left to right 3 Not choose the leading board and Rolling Jack 5 1 5 2 3 Picture 6 Remarks 1 5 2 Control box location can excha...

Page 11: ...data 3 5T 4 0T 5 5T 3500 4000 4500 5500 The following diagrams illustrate criteria used to define the operating limits of the lift The lower parts of the vehicle underbody could interfere with structu...

Page 12: ...on The presence of persons inside the danger zone indicated is strictly prohibited During operations persons are admitted to the area beneath the vehicle only when the vehicle is already in the elevat...

Page 13: ...a gear and engage the hand brake Make sure the vehicle is positioned correctly Be sure to lift only approved vehicles never exceed the specified carrying capacity maximum height and projection vehicl...

Page 14: ...re Always remain in the control zone RISK OF CRUSHING PERSONNEL When the platforms and the vehicle are lowering personnel are prohibited from entering the area beneath the movable parts of the lift Th...

Page 15: ...use jets of water steam solvents or paint next to the lift and take special care to keep such substances clear of the electrical control panel RISKS RELATED TO IMAPPROPRIATE LIGHTING The operator and...

Page 16: ...t be 4000 mm in height at least the car lift can be placed on any floor as long as it is perfectly level and sufficiently resistant 1000 4000 All parts of the machine must be uniformly lit with suffic...

Page 17: ...esive tape on the pipe fittings in order to protect the hoses from dust and impurities which could damage the hydraulic system Perform electrical oil pipes and air pipes connections carefully follow t...

Page 18: ...to no 200 201 217 200 COMPRESSED AIR PIPE CONNECTION Follow air loop diagram to connect air loop Only skilled and authorized person is allowed to perform the operations Connect 8 6 compressed air supp...

Page 19: ...ading the compressed air supply pipe to the air supply jaws of solenoid air valve inside the control box should extra install oil water separator to separate water from compressed air avoiding the fai...

Page 20: ...3 Press UP button to lift the left platform looking from machine head direction to about 1000mm 3 UP 1000 4 Press DOWN button to lower the left platform to the lowest position 4 DOWN 5 Then lift it up...

Page 21: ...istance of two platforms as requires And mat the metals plastic sheet to platform bottom in order to prevent the uneven of ground not affect the level adjustment Fix the lift to the concrete base with...

Page 22: ...ximum lifting weight to the platforms and then the driver leaves it Press UP button to lift the platforms and pay attention to the synchronization and placidity of the lifting UP Check whether safety...

Page 23: ...r loop is opened UP Lowering When press DOWN button the platforms will first lift slightly for a couple of seconds to disengage the safety mechanism and then automatically lower This ensures that the...

Page 24: ...machine should be lower to the lowest position when replace hydraulic oil then let the old oil out and should be filtering the hydraulic oil The compressed air used in pneumatic safety devices must be...

Page 25: ...are connected with the limit switch and if the trouble disappears check the limit switch wires and adjust or replace the limit switch 3 10 0 In lifting operation the motor runs but there is no liftin...

Page 26: ...but does not work Check the plug and coil of the lowering solenoid valve and check the right turn tightness of its end copper nut and so on 4 5 The hydraulic oil has too high viscosity or frozen dete...

Page 27: ...oil seals and then make up oil and adjust levelness 2 3 The oil make up stop valve can not be closed tightly and almost make up oil and adjust every day Replace oil make up stop valve and then make up...

Page 28: ...assist cylinder 8 overflow valve 1 8 2 assist cylinder 9 descent valve 2 9 3 main cylinder 10 flow control valve 3 10 4 slave cylinder 11 gear pump 4 11 5 antiknock valve 12 pump motor 5 12 6 stop val...

Page 29: ...9 ACCESSORY 9 9 2 Oil pipe connection diagram 9 2 29...

Page 30: ...ic cylinder 120 Tube 120 x 140 length 580mm 120 120 x 140 580 1 10 Hydraulic cylinder 100 Tube 100 x 120 length 580mm 100 100 x 120 580 1 11 Hydraulic cylinder 60 Tube 60 x 76 length 560mm 60 60 x 76...

Page 31: ...9 3 Lift explosion diagram 9 3 31...

Page 32: ...0 1 17 Start up rod roller 4 18 Roller axle 2 19 Start up rod roller alignment cover 2 20 oil less axletree 3440 3440 4 21 start up rod hinge axle 2 22 Philips countersunk screw M8 16 M8 16 4 23 Axes...

Page 33: ...41 short flower board 2 42 sideslip board 2 43 steel ball 48 44 crossbeam 2 45 long flower board 2 46 Philips countersunk screwM6 12 M6 12 16 47 bracket of block vehicle 2 48 block vehicle 2 33...

Page 34: ...1 7 14 Assembled ring 14 2 8 Hydraulic pipe connecting M14 1 5 19 M14 1 50 M14 1 5 19 M14 1 50 2 9 Piston Rod ring 2 10 Piston Rod 66 3 1 11 Piston 120 120 1 12 Assembled poly K03 120 95 22 4 K03 120...

Page 35: ...cription Manufacture code QTY pcs Remark 1 Cover box 1 1 2 BZR AD16 22SM 1 AD16 22SM 1 3 HL AD16 22D S 1 AD16 22D S 1 4 Up button XB2 BA31 1 XB2 BA31 1 5 General switch EN60947 3 1 EN60947 3 1 6 Emerg...

Page 36: ...tion terminals TBC 10 TBC 10 16 Wire head 5 5 17 Up body cover 1 1 18 Motor Y 90L4 1 Y 90L4 1 19 oil block 1 1 20 14 washer 2 14 2 21 Oil hose connector M14 1 5 19 NPT1 4 2 M14 1 5 19 NPT1 4 2 22 valv...

Page 37: ...34 Solenoid valve 1 1 35 oil tank 1 1 36 Bolt M6 16 4 M6 16 4 37 Stopple 1 1 38 Back door of oil tank 1 1 39 Capacitance 1 1 40 Muffler 1 1 37...