Rugby 03 3018 Installation And Operation Manual Download

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ITEM

PART #

DESCRIPTION

QTY

ITEM

PART #

DESCRIPTION

QTY

1653827

SCREW, ½-13 X 1-1/2 HHC GRK PLT

1653921

PIN, 5/16” X 3-1/2” ZP COTTER

1537022

WASHER, SAE ½ FLAT, PLATED

1656145

CYLINDER, 5” X 16”

1653880

WASHER, ½ LOCK PLATED

1653838

SCREW, 5/8-11 X 4 HHC GR8 PLT

1653860

NUT, ½-13 HEX GR5 STL PLT

1643070

NUT, 5/8-11 NYLOCK-NE GR5 STL

1655917

BRACKET, MOUNTING ANGLE

1653845

SET SCREW, 3/8-16 X 5/8 SQR HD BLK

1655676

SADDLE BRKT ASSY, SET, 416/165/25

1654905

COLLAR, 2.00 LOCK

1520370

FITTING, ¼-28” THREAD FORMING GREASE

1655695

BRACKET, LR-416/165/25 LIFT

1655044

CYLINDER PIN SHAFT, LR-165/25

1654927

HOIST FRAME, LR-165

Summary of Contents for 03 3018

Page 1: ...ce when needed Features LR 416 P N 03 3021 LR 165 P N 03 3018 LR 25 P N 03 3019 FIRST EDITION July 1 1997 LATEST EDITION N July 28 2020 To Be Filled In By Installer Hoist Installed _____________________________ Hoist Serial ______________________________ Pump Installation and Operation Manual ______________ In Service Date _____________________________ Dealer ____________________________________ A...

Page 2: ...lable for some or all of the hoist models LR 416 LR 165 or LR 25 The four types of hydraulic systems and their respective installation and operation manuals are listed below Installation Operation Manual Part Number Type of Hydraulic System 1656296 Drive Shaft Driven Pump w Mid Latch Control Cable 1656569 Split M Direct Mount Pump w Remote 9 Quart Reservoir Tower Control 1656317 Electric Single Ac...

Page 3: ...tible hydraulic components may cause failure of the hoist which in turn could damage the truck damage other property and cause human injury or death All Rugby Manufacturing Company s liability and warranty for a given hoist will be voided if it is determined by Rugby Manufacturing Co that substituted hydraulic components were used that were incompatible with those supplied by Rugby Manufacturing C...

Page 4: ...y Warning Malfunctioning equipment can cause property damage injury or death Always have faulty equipment repaired before continuing its use If required consult the manufacturer Warning Overloading of a truck can cause truck component damage or an accident which may cause injury or death Never exceed the gross vehicle weight GVW or the gross axle weight GAW rating of your vehicle Warning The inadv...

Page 5: ...4 Capacities are based on water level non diminishing loads Because of variations in truck equipment and cab axles CA the data contained in this sheet is provided only as a general guide ...

Page 6: ...5 Capacities are based on water level non diminishing loads Because of variations in truck equipment and cab axles CA the data contained in this sheet is provided only as a general guide ...

Page 7: ...6 Capacities are based on water level non diminishing loads Because of variations in truck equipment and cab axles CA the data contained in this sheet is provided only as a general guide ...

Page 8: ...for a truck longsill spacing of 34 and is not recommended for any other width 4 Locate the hoist on the truck frame making sure to center the hoist right and left and to square the hoist with the truck frame The LR 416 LR 165 and LR 25 are designed to rest on the truck frame as shown in their respective Figure 1 A portion of the hoist extends below the truck frame level therefore the hoist may be ...

Page 9: ...e If rivet interference is encountered countersink the rivet heads into the hoist saddle 7 Install the hydraulic system using the Pump Installation Operation Manual for the type of pump being installed NOTE A listing of the Pump Installation Operation Manuals is given on page 1 of this manual 8 Position and secure the liner sleeper to the truck frame The LR 416 or LR 165 hoist requires at least 5 ...

Page 10: ...all all grease fittings For grease fitting locations refer to Figures 8 9 or 10 on page 10 Torque each grease fitting to 70 in lb Lubricate all grease fittings upon installation IMPORTANT Hoist should be greased periodically or every time truck is greased 13 With the hoist and body completely installed cycle the hoist several times to rid the hydraulic circuit of air 14 Referring to Body Prop Manu...

Page 11: ...10 ...

Page 12: ...N THE TRUCKS RIGHT FRAME RAIL LOCATE THE CAUTION DECAL IN THE AREA OF THE FRAME RAIL SHOWN BELOW THE CHOSEN DECAL LOCATION SHOULD BE FREE OF ANY VIEWING OBSTRUCTIONS WARNING Missing or damaged decals can lead to accidents which may cause serious injury or death If any decals are missing or damaged they must be replaced To obtain replacement decals contact your Rugby dealer or contact Rugby Manufac...

Page 13: ...T 4 6 1642984 NUT 13 NYLOCK NE GR8 STL 2 7 1643070 NUT 5 8 11 NYLOCK NE GR5 STL 1 8 1537022 WASHER SAE FLAT PLATED 8 9 1653880 WASHER LOCK PLATED 4 10 1520370 FITTING 28 THREAD FORMING GREASE 7 11 1654905 COLLAR 2 00 LOCK 2 12 1655676 SADDLE BRKT ASSY SET 416 165 25 2 13 1655695 BRACKET LR 416 165 25 LIFT 2 14 1655917 BRACKET MOUNTING ANGLE 2 15 1656861 FRAME LR 416 WELDMENT 1 16 1315035 CYLINDER ...

Page 14: ...11 1653838 SCREW 5 8 11 X 4 HHC GR8 PLT 1 4 1653860 NUT 13 HEX GR5 STL PLT 2 12 1643070 NUT 5 8 11 NYLOCK NE GR5 STL 1 5 1655917 BRACKET MOUNTING ANGLE 4 13 1653845 SET SCREW 3 8 16 X 5 8 SQR HD BLK 2 6 1655676 SADDLE BRKT ASSY SET 416 165 25 4 14 1654905 COLLAR 2 00 LOCK 2 7 1520370 FITTING 28 THREAD FORMING GREASE 8 15 1655695 BRACKET LR 416 165 25 LIFT 2 8 1655044 CYLINDER PIN SHAFT LR 165 25 4...

Page 15: ...13 HEX GR5 STL PLT 4 12 1643070 NUT 5 8 11 NYLOCK NE GR5 STL 1 5 1655917 BRACKET MOUNTING ANGLE 2 13 1653845 SET SCREW 3 8 16 X 5 8 SQR HD BLK 2 6 1655676 SADDLE BRKT ASSY SET 416 165 25 1 14 1654905 COLLAR 2 00 LOCK 2 7 1520370 FITTING 28 THREAD FORMING GREASE 10 15 1655695 BRACKET LR 416 165 25 LIFT 2 8 1655044 CYLINDER PIN SHAFT LR 165 25 1 16 1655034 HOIST FRAME LR 25 1 1997 1998 2000 2001 200...

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