RuggedCom RUGGEDMAX WIN7000, Installation Manual

Page 1: ...RuggedMAX WiN7000 High Power Base Station Installation Guide Revision 1 1 November 3 2011 www ruggedcom com ...

Page 2: ...We reserve the right to make technical improvements without notice Registered Trademarks ROX RuggedRated eRSTP RuggedBackbone and RuggedMAX are trademarks of RuggedCom Inc RuggedRouter is a registered trademark of RuggedCom Inc Other designations in this manual might be trademarks whose use by third parties for their own purposes would infringe the rights of the owner Linux is the registered trade...

Page 3: ... 2 1 Mounting Considerations 14 3 Installation Procedures 15 3 1 Pre Installation Safety Instructions 15 3 2 Package Components and Unpacking 15 3 3 Installation Tools 15 3 4 Installing the Base Station 16 3 4 1 WiN7000 High Power Base Station Mounting Bracket 17 3 4 2 Pole Mounting 18 3 4 3 Wall Mounting 19 3 4 4 Tower Mount 20 3 4 5 Cable Connections 20 3 4 6 2 3GHz Band Cavity Filters Installat...

Page 4: ...Plate Mounted on Baseplate 25 3 11 Adaptor Bracket Mounted to Adaptor Plate 25 3 12 Wall Mount Bracket Assembly 26 3 13 Pole Mount Bracket Assembly 27 3 14 A B Band Cavity Filter Antenna Connections 27 3 15 C D Band Cavity Filter Antenna Connections 28 3 16 Wrapping the Connector with Rubber splicing or Self amalgamating Tape 29 3 17 Wrapping the Cable with Rubber splicing or Self amalgamating Tap...

Page 5: ...ole Mount Parts List 18 3 2 WiN7000 High Power Base Station Wall Mount Parts List 19 3 3 WiN7000 High Power Base Station Connectors and Cables 21 3 4 48 VDC Power System 32 3 5 48 VDC Power System 32 A 1 WiN7000 High Power Base Station Power Cable Pinout 36 A 2 WiN7000 High Power Base Station Console Connector Pinout 37 C 1 List of Acronyms 41 ...

Page 6: ...interference in which case the user will be required to correct the interference at his own expense Caution Service This product contains no user serviceable parts Attempted service by unauthorized personnel shall render all warranties null and void Changes or modifications not expressly approved by could invalidate specifications test results and agency approvals and void the user s authority to ...

Page 7: ...service provider backbone supporting end to end Quality of Service QoS requirements The system uses OFDMA radio technology providing robustness in adverse channel conditions and enabling Non Line Of Sight NLOS operation This improves coverage and maintains a high level of spectral efficiency Modulation and coding are continuously adapted to prevailing link conditions ensuring an optimal balance be...

Page 8: ...Base T network interface Fixed and mobile CPE support 3 5 MHz 5MHz 7MHz Not available for WiN7023 and 10MHz channel bandwidth support MIMO 2 2 support Various Radio Frequency RF options including 1 x 2 x and 3 x GHz band support Traffic classification and connection establishment initiation Policy based data switching Quality of Service QoS management Alarm management Internal SNMP agent enabling ...

Page 9: ...evice is defined as the following When connected to an AC DC power supply the appliance coupler of the AC DC power supply is regarded as the main disconnecting device for the base station When connected to a DC battery power supply a double pole circuit breaker rated 10A 60VDC is regarded as the main disconnecting device for the base station The unit is considered to be connected to a centralized ...

Page 10: ...tallation Guide Rev 1 1 Figure 1 1 Typical Centralized DC Power System Plant and Distribution Source Grounded DC Power System Figure 1 2 Typical Centralized DC Power System Plant and Distribution DC Power System Grounded at Equipment Location ...

Page 11: ...or maintenance of the WiN7000 or other operations which require RF exposure the exposure should be minimized in time and according to the regulations set by the FCC or the regulations relevant to the country of installation Install antenna always at distance at least 3 6 m from the people and public area 1 3 5 Lightning Protection When the WiN7000 High Power Base Station is installed in an outdoor...

Page 12: ... Components and Installation Requirements for Lightning Protection Systems or tested in accordance with UL 50 and UL 497 1 3 9 Outdoor Grounding System Verify that the base station is grounded The system must be properly grounded to protect against power surges and accumulated static electricity It is the installer s responsibility to install this device in accordance with the local electrical cod...

Page 13: ... WiN7000 High Power Base Station is packed in a waterproof metal housing A mounting bracket and mounting kit allows for pole or wall installation The assembled unit weighs approximately 15kg For information on the WiN7000 High Power Base Station wiring connections see Section 3 4 5 Cable Connections Figure 1 3 WiN7000 Dimensions ...

Page 14: ...rve the following guidelines Mount the antennas at the highest point possible Reception will increase according to the height of the antennas Mount the antennas in a place with as few obstacles as possible between the antennas and the planned service area To avoid interference mount the antennas and base station as far as possible from antennas of other devices and other base stations To keep the ...

Page 15: ... working at heights or with ladders Injuries from dropping tools Contact with AC wiring power system connection 3 2 Package Components and Unpacking Check that the package contains WiN7000 High Power Base Station GPS antenna 2 RF cables 1 6 m for connection to antenna Pole wall mount kit 48V power supply for Copper and SFA configuration 3 3 Installation Tools Phillips screwdriver Wrench or socket ...

Page 16: ...ta Processing Equipment ANSI NFPA 75 The following components are required for the installation Mounting bracket WiN7000 High Power Base Station RF antennas GPS antenna Power supply Ground data and power cables To install the WiN7000 High Power Base Station follow these general steps 1 Install the mounting bracket at the chosen location 2 Install the antennas 3 Prepare the grounding cables 4 Lay o...

Page 17: ... Procedures RuggedCom RuggedMAX 17 Installation Guide Rev 1 1 3 4 1 WiN7000 High Power Base Station Mounting Bracket The mounting bracket is used for both pole and wall mount installations Figure 3 1 Mounting Bracket ...

Page 18: ... 16 7 10 Washer spring 5 16 8 4 Screw NC 1 4 1 2 hex 9 4 Washer flat NC 1 4 10 4 Washer spring NC 1 4 11 1 Pole 12 2 Bolt NC 1 4 13 2 Screw NC 5 16 1 2 14 1 Mounting Upper Bracket Table 3 1 WiN7000 High Power Base Station Pole Mount Parts List Procedure 3 1 Installing the WiN7000 High Power Base Station on a Pole 1 Select a mounting location on the pole 2 Assemble the fastening brackets to the mou...

Page 19: ... 4 Complete the wiring connections Seal all connectors with self fusing electrical tape or insulating putty suitable for use in the unit s installation environment 3 4 3 Wall Mounting Figure 3 3 WiN7000 High Power Base Station Wall Mounting Diagram Item Quantity Description 1 1 Mounting brackets 2 1 WiN7000 High Power Base Station 3 4 Screw NC 1 4 1 2 hex 4 4 Washer flat NC 1 4 5 4 Washer spring N...

Page 20: ... mounting bracket to the wall 7 Lift the base station by the eye bolts and secure it to the mounting bracket At the top of the unit and mounting bracket use NC 1 4 1 2 hex screws Item 3 NC 14 flat washers Item 4 and NC 1 4 spring washers Item 5 8 Complete the wiring connections Seal all connectors with self fusing electrical tape or insulating putty suitable for use in the unit s installation envi...

Page 21: ...nal GPS antenna 4 DC ETH or DC DC ETH or DC Proprietary cable 48 VDC Return 5A Ethernet Cat5 Or 48 VDC Return 5A Power supply Network Router Switch Or Power supply 5 Console 3 pin UART 3P to DB9F Low level CLI for technicians PC DC ETH DC ETH Proprietary cable 48 VDC Return 5A Ethernet Cat5 Power supply Network Router Switch 6 F O Optic SM Mini LC Fiber Optic SM OFNR I O with Industrial Plug ODVA ...

Page 22: ... FCC limits the unit must be connected to cavity filters for full power configuration only Follow these steps to assemble the 2 3GHz cavity filters and connect them to the base station antennas There are two types of cavity filters one for A B band and one for C D band Figure 3 6 A B Band Cavity Filter Figure 3 7 C D Band Cavity Filter ...

Page 23: ...meter of 1 75 to 10 Wall mounting Attach the filters to any wall that can support the weight of the filters and mounting bracket Procedure 3 3 Assembling and Connecting Cavity Filters 1 Position the cavity filters Item 1 2 on the baseplate Item 2 2 Secure the filters to the baseplate using Flat Washer M5 Spring Washer M5 and Hex Nut M5 Items 3 4 and 5 8 Figure 3 8 A B Band Cavity Filters Mounted o...

Page 24: ...gure 3 9 C D Band Cavity Filters Mounted on Baseplate 3 Position the adaptor plate MT 120018 on the baseplate in the position shown in Figure 3 10 Adaptor Plate Mounted on Baseplate 4 Secure the adaptor plate using Flat Washer M5 Spring Washer M5 and Hex Nut M5 Items 2 3 and 4 4 ...

Page 25: ...Plate Mounted on Baseplate 5 Insert the adaptor bracket into the adaptor plate 6 Secure the adaptor bracket with Set Screw M5 as shown in Figure 3 11 Adaptor Bracket Mounted to Adaptor Plate Figure 3 11 Adaptor Bracket Mounted to Adaptor Plate 7 Attach the wall mount bracket to the adaptor bracket ...

Page 26: ...For the wall mounting option assembly of the cavity filter mounting bracket is now complete Mount the assembly to the wall and complete the antenna connections described in Step 11 9 For pole mounting attach the pole mounting bracket to the wall mounting bracket as shown in Figure 3 13 Pole Mount Bracket Assembly 10 Secure the pole mounting bracket with Flat Washer M5 Spring Washer M5 and Set Scre...

Page 27: ... Guide Rev 1 1 Figure 3 13 Pole Mount Bracket Assembly 11 Connect the RF cables to the cavity filters and the base station Connect cavity filter IN to the base station Connect cavity filter OUT to the antenna Figure 3 14 A B Band Cavity Filter Antenna Connections ...

Page 28: ...3 Installation Procedures RuggedCom RuggedMAX 28 Installation Guide Rev 1 1 Figure 3 15 C D Band Cavity Filter Antenna Connections ...

Page 29: ...tenna or cable problems are caused by coaxial cable connections loosened by vibration allowing moisture to penetrate the connector interface We recommend that all outdoor unit to cable connections be weatherproofed using a procedure similar to the one described below This method of weatherproofing must be completed on all external connections If surge arrestors are used all the associated connecti...

Page 30: ... 3 17 Wrapping the Cable with Rubber splicing or Self amalgamating Tape 3 For UV protection of the rubber splicing tape wrap two layers of electrical tape on top of the rubber splicing tape Figure 3 18 Wrapping the Connector with Electrical Tape 4 Work mastic putty or duct sealing putty between the connector and the body of the radio or antenna Ensure the putty fills any gaps not covered by the ta...

Page 31: ...NPS or by the operator Connect the power system DC ETH output to the supplied connector and cable Connect the other end open end of the supplied cable to the WiN7000 High Power Base Station DC ETH connector The illustration below shows the physical connection between the WiN7000 High Power Base Station the power system and the AC power source Figure 3 20 Base Station Power Connection ...

Page 32: ... labelling on the cable and the tables below Supplied Cable Power Supply Note 48VDC 48VDC GND 48VDC 48VDC GND HOT Line GND 48VDC GND Connect 48V and GND Table 3 4 48 VDC Power System Supplied Cable Power Supply Note 48VDC 48VDC HOT Line 48VDC 48VDC GND GND GND 48VDC GND Connect 48V and GND Table 3 5 48 VDC Power System Figure 3 21 Positive 48V Configuration and Figure 3 22 Negative 48V Configurati...

Page 33: ... connected to the Power over Ethernet PoE power adaptor and that power is applied Follow these steps connect a computer to the WiN7000 High Power Base Station Web interface Procedure 4 1 Connecting a computer to the base station 1 Ensure that the PoE adaptor is connected to the base station Connect the computer s Ethernet port to the PoE adaptor s Ethernet port 2 On the computer click Start and se...

Page 34: ... box 7 On the Internet Protocol TCP IP Properties dialog click OK On the Local Area Connection Properties dialog click Close 8 Launch your web browser and type http 192 168 100 100 in the address field The Login window appears Enter your user name and password and click Log In The WiN7000 High Power Base Station web interface appears Figure 4 3 WiN7000 High Power Base Station Web Interface General...

Page 35: ...type showIPAddr and press Enter The base station s IP address will be displayed 3 Ping the WiN7000 High Power Base Station unit address 4 If connectivity is still not established contact customer support 5 2 No Serial Connection If there is no serial connection when using the serial cable perform the following 1 Verify IP connectivity using a ping to the WiN7000 High Power Base Station unit IP add...

Page 36: ... Power and Ethernet Cable Pinouts The pinout of the power cable is shown below Figure A 1 WiN7000 High Power Base Station Power Cable Pinout Pin Number Type A NC B NC C TX Ethernet D TX Ethernet E RX Ethernet F RX Ethernet G NC H NC J NC K 48VDC RTN L 48VDC M Ethernet GND Table A 1 WiN7000 High Power Base Station Power Cable Pinout ...

Page 37: ...port provides a standard terminal connection through which a technician can configure and monitor the base station through its command line interface CLI Cable type 3 wire 28AWG Cable connectors proprietary 3 pin console connector DBF9 Cable length 2m The cable is supplied by RuggedCom Figure A 2 3 pin Console Connector Pinout Figure A 3 DB9F Console Connector Pinout 3 Pin Connector Pin Number DB9...

Page 38: ...AX Forum Wave 2 Profile Time Division Duplex TDD Channel Bandwidth MHz 3 5 5 7 Not available for WiN7023 10 Frequency Resolution 0 25 MHz Diversity Support 2x2 STC MIMO SM FEC Convolution Code and Turbo Code Transmit Power Control Output Power average 2 X 36 dBm Modulation 512 1024 FFT points QPSK 16QAM 64QAM Radio Interfaces Number of Antennae 2 Antenna Connectors 2 N Type 50 ohm Integrated or Ex...

Page 39: ...sions H W D 756 mm 290mm 195 mm Weight 15kg Power Interface Power supply Input 85 265VAC Power Consumption 120W max Environmental Operating Temperature 40 C to 65 C Operating Humidity 5 to 95 non condensing 1613 IEC61850 3 EMC 1613 Section 6 3 7 8 9 Class1 IEC61850 3 Section 5 7 5 8 FCC 47CFR Part15 Subpart B EN 55022 1613 IEC61850 3 Safety 1613 section 5 6 2 IEC 60255 5 section 6 1 4 1613 IEC6185...

Page 40: ...ications RuggedCom RuggedMAX 40 Installation Guide Rev 1 1 CE EMC EN 301 489 4 V1 3 1 EN 301 489 1 V1 8 1 CE Safety EN 60950 1 IEC 60950 1 EN 60950 22 CE Radio EN 302 326 2 FCC 47CFR Part15 Part27 Part90 Subpart B IC SRSP 301 7 Issue 2 Industry Canada ...

Page 41: ...BST Base Station IP Internet Protocol LAN Local Area Network LOS Line of sight MIMO Multiple Input Multiple Output NMS Network Management System NLOS Non line of sight RF Radio Frequency WiMAX Worldwide Interoperability for Microwave Access RuggedMAX RuggedMAX WiMAX Product Family RuggedNMS RuggedMAX Network Management System Table C 1 List of Acronyms ...

Page 42: ...oduct contains no user serviceable parts Attempted service by unauthorized personnel shall render all warranties null and void For warranty details visit www RuggedCom com or contact your customer service representative Should this product require service contact the factory at RuggedCom Inc 300 Applewood Crescent Concord Ontario Canada L4K 5C7 Phone 1 905 856 5288 Fax 1 905 856 1995 ...