34.0
00497R0990 - 15-07-2000
D IE S E L
service
TABLE OF CONTENTS
1. TECHNICAL SPECIFICATIONS .............. 5.0
2. POWER GRAPHS ..................................... 6.0
3. OVERALL DIMENSIONS ......................... 7.0
4. SPECIAL TOOLS ..................................... 8.0
5. MAINTENANCE SCHEDULE................... 9.0
6. TROUBLESHOOTING TABLE............... 10.0
7. ENGINE IDENTIFICATION ................... 11.0
8. DEMOUNTING THE ENGINE................ 11.0
8.1
Removing the injector ........................... 11.0
8.2
Removing the injsction pump ............... 11.0
8.3
Removing the flywheel ......................... 11.0
8.4
Removing cover on timing system side 12.0
8.5
Demounting the piston .......................... 12.0
8.6
Demounting and remounting the main
bearings ............................................... 12.0
9. INSPECTIONS AND OVERHAULS ....... 13.0
9.1
Head .................................................... 13.0
9.2
Valves - Guides - Housings .................. 13.0
9.3
Valve springs ........................................ 14.0
9.4
Rocker arms ......................................... 14.0
9.5
Cylinder ................................................ 14.0
9.6
Piston rings - Piston - Pin ..................... 15.0
9.7
Connecting rod ..................................... 15.0
9.8
Crankshaft ............................................ 16.0
9.9
Oil retention rings ................................. 16.0
9.10
Lubrication circuit ................................. 16.0
9.11
Checking the oil pump .......................... 17.0
9.12
Camshaft .............................................. 17.0
9.13
Tappets and rocker arms ..................... 18.0
9.14
Injection pump tappets and pads .......... 18.0
9.15
Fuel pump (optional) ............................ 18.0
10. INJECTION COMPONENTS ................. 18.0
10.1
Fuel circuit ............................................ 18.0
10.2
Injection pump ...................................... 18.0
10.3
Checking the injection pump ................ 19.0
10.4
Injection pump calibration ..................... 19.0
10.5
Injection pump assembly ...................... 19.0
10.6
Leak test ............................................... 20.0
10.7
Injector ................................................. 20.0
10.8
Injector inspection and calibration ........ 20.0
10.9
Injector demounting and remounting .... 21.0
11. ELECTRICAL EQUIPMENT ................... 21.0
11.1
Characteristics of the system ............... 21.0
11.2
Checking the system ............................ 22.0
11.3
Checking the alternator ........................ 22.0
11.4
Ring gear .............................................. 22.0
12. ENGINE ASSEMBLY ............................. 23.0
12.1
Preparing the engine block ................... 23.0
12.2
Injection pump tappets ......................... 23.0
12.3
Timing system cover pre-assembly ...... 24.0
12.4
Removal and assembly of the drive
shaft gear ............................................. 24.0
12.5
Drive shaft assembly ............................ 25.0
12.6
Connecting rod - drive shaft connection 25.0
12.7
Countershaft ......................................... 25.0
12.8
Camshaft .............................................. 25.0
12.9
Play adjustment .................................... 26.0
12.10 Cover on timing system side ................ 27.0
12.11 Oil retention rings ................................. 27.0
12.12 Flywheel ............................................... 27.0
12.13 Piston ................................................... 28.0
12.14 Cylinder ................................................ 28.0
12.15 Head .................................................... 28.0
12.16 Valve play ............................................. 29.0
12.17 Injection lead ........................................ 29.0
12.18 Injection pump assembly ...................... 30.0
12.19 Injector and injector tube ...................... 30.0
13. ENGINE TEST ....................................... 30.0
13.1
Rpm regulation ..................................... 30.0
13.2
Braked engine test ............................... 30.0
14. S T O R A G E .............................................. 31.0
14.1
Storage for up to 6 months ................... 31.0
14.2
Storage for more than 6 months ........... 31.0
14.3
Setting at work ..................................... 31.0
15. SUMMARIZING TABLES ...................... 32.0
15.1
Couplings ............................................. 32.0
15.2
Adjustments ......................................... 32.0
15.3
Driving torques ..................................... 33.0
15.4
Standard screw driving ......................... 33.0
Descrizioni e illustrazioni non impegnative.
