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for it is that the consumption is lower at alternating current. You have to lay 3 wires from the 
wind generator to the charge controller, as seen on the following drawing. 
 

 

 
 
Please take the correct wires profile from this chart: 
 

12volt

 

Distance from the wind generator 
to the charge controller in m 

10.6 10.7-17.6 17.7-

28.2 

28.3-
44.1 

44.2-
68.1 

68.1-
110 

Wires profile in mm² 

10 

16 

25 

35 

50 

65 

24volt

 

Distance from the wind generator 
to the charge controller in m 

10.6 10.7-17.6  17.7-

28.2 

28.3-
42.4 

42.3-
70.6 

70.7-
112.9 

Wires profile in mm² 

10 

16 

25 

35 

48volt

 

Distance from the wind generator 
to the converter 

10.6 10.7-17.6 17.7-

28.2 

28.3-
44.1 

44.2-
68.1 

70.7-
112.9 

Wires profile in mm² 

2,5 

2,5 

10 

 
Lay the triple core cable to the top of the tower. Because the cable has got a heavy empty 
weight, we suggest to mount the cable inside the tower with an extra strain relief before you 
connect the cable to the wind generator. Please combine all three core cables at the foot of the 
tower to a short circuit. Put a shrink hose over the cable head of each core. Twist each of the 
three cores with the cores of the cable and solder them up. Now put the shrink hose over the 
soldering of each core and shrink it with warmth. Wrap all three cores with a textile electrical 
tape.  
Mount the wind turbine to the prepared tower, it has to be prepared in a way that the mounting 
axle fits well with its 39 mm, a borehole with 39,5 mm would be the best alternative. The 
tower may not go beyond a rotor diameter of 70 mm near the rotor blades, in order that the 
blades do not get pushed against the tower when a heavy storm is coming up. 
 

Summary of Contents for Black 600

Page 1: ...1 Assembly instructions and manual for the wind turbine Black 600...

Page 2: ...ecurity advices 3 technical specifications of the wind turbine 4 assembly of the wind turbine 5 connection to the charge controller 6 connection to the feed in inverter 7 troubleshooting 8 checkup and...

Page 3: ...nes BLACK are available in 12 or 24 Volt for charging batteries and in 48 Volt for supplying feed in converters There will also be a 500 Watt version in the near future Wind turbines for battery charg...

Page 4: ...than 100 times per minute or a rotor blade is tied to the tower so that you cannot get hurt by the rotating rotor The tower and the mounting to the tower have to resist the forces that are created by...

Page 5: ...it can happen that a wind turbine was not assembled completely or that a screw disengaged itself during transportation Please check all single assemblies concerning damages and unfixed assemblies e g...

Page 6: ...4 Nylon washer 1 5 Generator holder 1 6 Generator 1 7 Blades made from carbone nylon 3 8 Aluminium plate 1 9 M8 washer 9 10 M8 spring washer 9 11 M 8 x 45 screw 9 12 Cover 1 13 M 8 x 45 screw 1 14 Po...

Page 7: ...1 3 16 5 11 815 2 19 4201 1 4 39 2 12 1058 4 20 4900 0 5 76 5 13 1345 7 21 5672 4 6 132 3 14 1680 7 22 6521 9 7 210 1 15 2067 2 23 7452 3 for an air density of 1 225 kg m which corresponds dry air at...

Page 8: ...e houses hedges trees hills etc The bigger the rotor diameter the more constantly the rotor has to be blown You can choose the perfect installation location the most easily when you take a long stake...

Page 9: ...placed with three others otherwise the generator can be out of balance Please mount the rotor blades in a wind free location the rotundity of the blade has to point to the generator and the even side...

Page 10: ...also to protect the Black 600 of overload The tail turns slowly out of the wind when the wind speed is too high at about 550 Watt Therefore it is important that the tail is mounted correctly The tail...

Page 11: ...e triple core cable to the top of the tower Because the cable has got a heavy empty weight we suggest to mount the cable inside the tower with an extra strain relief before you connect the cable to th...

Page 12: ...wer Notice that the screws may not go deeper than 11 mm into the tower pressure because the cables lie in the middle of the axle Erect the tower vertically A slant tower stresses the wind turbine s me...

Page 13: ...the middle position tell you if the charge controller has found a 12 or 24 volts system The very right LED tells you if the brake is activated at the moment activation can be made manually or automati...

Page 14: ...he battery will not be charged correctly To put things right you can switch on a small device during charging which reduces the voltage and avoids braking The brake of the charge controller is control...

Page 15: ...olts Charge shows you how much ampere hours were charged into the battery This value is used as a relation value because every 10 seconds information of the charge controller get requested It is the s...

Page 16: ...nnect bigger batteries This function can also be used in order to define the engine speed How to calculate the correct value capacity of the wind turbine divided by the end charging voltage which mean...

Page 17: ...is not enough wind The wind turbine or the charge controller is defect In order to find the mistake we will have to do a process of elimination Therefore you should disconnect the three cores of the w...

Page 18: ...ositioned vertically and if all wiring is tight Does the wind turbine turn easily into the wind Are the rotor blades still balanced well When there is a damage at the blades the wind turbine has to be...

Page 19: ...r Zhejiang Ruihua decides whether a wind turbine has to be repaired or replaced by a new one Apart from that the general terms and conditions of Zhejiang Ruihua are valid The company Zhejiang Ruihua M...

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