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13

Connection to the charge controller 

 
For connecting the converter, please pay attention to the instructions of the converter’s 
manual. Notice that converters usually need to have a constant tension and neet to be 
protected against overvoltage. You can also find suitable converters and overvoltage 
protection at our online shop.  
The BLACK wind turbine may not get driven into short-circuit at full capacity. This is 
acceptable up to a rotation speed of maximum 100 rotations per minute. The turbine can be 
destroyed at higher rotations. If you like to have braking switch groups, they should be 
switched to brake resistance. That is very important for feed-in devices, otherwise the wind 
turbine cannot be braked manually.  
The front of the charge controller includes the terminal for the battery and the informative 
LEDs, as well as the braking switch group. Please notice that „I“ means that the brake is 
switched on, but not the wind turbine. The braking switch group does never brake the turbine 
by the idleness. The braking switch group should get activated in cases of danger, like hail or 
heavy storms or when the wind turbine has to get maintained. Switch to position „0“ when 
you want to use the auto mode.  

 

 

The left LED signalizes that the battery voltage is too low. Both green LEDs in the middle 
position tell you if the charge controller has found a 12 or 24 volts system. The very right 
LED tells you if the brake is activated at the moment, activation can be made manually or 
automatically.  
 
The charge controller may not be installed near to the batteries because some batteries gas 
during operation. In some cases even explosions could occur. The charge controller can only 
be installed near the batteries when the batteries are deaerated outwards with degasification 
brasses so that the batteries cannot gas inside the room.  
 
It is important to connect the battery to the charge controller first, before you connect to other 
components. The battery may not get discharged too deeply, especially at 24 volts devices, 
because the electronic system of the charge controller has to switch and the charge controller 
should be able to recognize the correct system voltage. Please notice that the charge controller 
will be destroyed when you m for - . 

V WG2 008

O U TP U T

BR E AK

E M PT Y 1 2V 24 V

B R E A K

+

-

蓄电池

 

After the battery was connected to the charge controller, the electric brake is activated for 20 
minutes. During this period, you should connect the wind turbine. Please notice that when you 
release the short-circuit inside the generator’s cable during windy conditions, the generator 
will accelerate and cables will be energized. So please take care when you touch uninsulated 
cable heads.  

V W G 2 0 0 8

O U T P U T

B R E A K

E M P T Y 1 2 V

2 4 V

B

 

R

 

E

 

A K

过放电显示

12V显示

24V显

 

制动显示

制动开

 

Summary of Contents for Black 600

Page 1: ...1 Assembly instructions and manual for the wind turbine Black 600...

Page 2: ...ecurity advices 3 technical specifications of the wind turbine 4 assembly of the wind turbine 5 connection to the charge controller 6 connection to the feed in inverter 7 troubleshooting 8 checkup and...

Page 3: ...nes BLACK are available in 12 or 24 Volt for charging batteries and in 48 Volt for supplying feed in converters There will also be a 500 Watt version in the near future Wind turbines for battery charg...

Page 4: ...than 100 times per minute or a rotor blade is tied to the tower so that you cannot get hurt by the rotating rotor The tower and the mounting to the tower have to resist the forces that are created by...

Page 5: ...it can happen that a wind turbine was not assembled completely or that a screw disengaged itself during transportation Please check all single assemblies concerning damages and unfixed assemblies e g...

Page 6: ...4 Nylon washer 1 5 Generator holder 1 6 Generator 1 7 Blades made from carbone nylon 3 8 Aluminium plate 1 9 M8 washer 9 10 M8 spring washer 9 11 M 8 x 45 screw 9 12 Cover 1 13 M 8 x 45 screw 1 14 Po...

Page 7: ...1 3 16 5 11 815 2 19 4201 1 4 39 2 12 1058 4 20 4900 0 5 76 5 13 1345 7 21 5672 4 6 132 3 14 1680 7 22 6521 9 7 210 1 15 2067 2 23 7452 3 for an air density of 1 225 kg m which corresponds dry air at...

Page 8: ...e houses hedges trees hills etc The bigger the rotor diameter the more constantly the rotor has to be blown You can choose the perfect installation location the most easily when you take a long stake...

Page 9: ...placed with three others otherwise the generator can be out of balance Please mount the rotor blades in a wind free location the rotundity of the blade has to point to the generator and the even side...

Page 10: ...also to protect the Black 600 of overload The tail turns slowly out of the wind when the wind speed is too high at about 550 Watt Therefore it is important that the tail is mounted correctly The tail...

Page 11: ...e triple core cable to the top of the tower Because the cable has got a heavy empty weight we suggest to mount the cable inside the tower with an extra strain relief before you connect the cable to th...

Page 12: ...wer Notice that the screws may not go deeper than 11 mm into the tower pressure because the cables lie in the middle of the axle Erect the tower vertically A slant tower stresses the wind turbine s me...

Page 13: ...the middle position tell you if the charge controller has found a 12 or 24 volts system The very right LED tells you if the brake is activated at the moment activation can be made manually or automati...

Page 14: ...he battery will not be charged correctly To put things right you can switch on a small device during charging which reduces the voltage and avoids braking The brake of the charge controller is control...

Page 15: ...olts Charge shows you how much ampere hours were charged into the battery This value is used as a relation value because every 10 seconds information of the charge controller get requested It is the s...

Page 16: ...nnect bigger batteries This function can also be used in order to define the engine speed How to calculate the correct value capacity of the wind turbine divided by the end charging voltage which mean...

Page 17: ...is not enough wind The wind turbine or the charge controller is defect In order to find the mistake we will have to do a process of elimination Therefore you should disconnect the three cores of the w...

Page 18: ...ositioned vertically and if all wiring is tight Does the wind turbine turn easily into the wind Are the rotor blades still balanced well When there is a damage at the blades the wind turbine has to be...

Page 19: ...r Zhejiang Ruihua decides whether a wind turbine has to be repaired or replaced by a new one Apart from that the general terms and conditions of Zhejiang Ruihua are valid The company Zhejiang Ruihua M...

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