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S O L AR

WI N D G E NE R A T OR

太阳能电池板

风力发电机

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The three cores of the wind turbine have to connected at the backside of the charge controller, 
the order of connection does not matter at 3-phases-alternating-current. It is also possible to 
connect a solar panel up to 100 Wp and a hybrid charge controller.  
 
When the charge controller is connected correctly, the manual brake can be deactivated, 
normally a braking deceleration is still activated, so that the braking LED is still glowing. The 
light normally lapses after 20 minutes. When the brake is off, the wind turbine starts to turn 
faster until charging begins. In this case, battery cables may not be removed for test purpose, 
this will destroy the charge controller. When you want to control the current conduction, you 
will have to install an amperemeter or use a gripper-amperemeter. The charge controller now 
supervises the charging end voltage of the battery, which is dropped to 14,2 volts. When the 
charging end voltage is reached, the wind turbine brakes for 20 minutes. When the battery iss 
maller than 80 Ah, it can happen that the charging end voltage is reached too early and so the 
battery will not be charged correctly. To put things right, you can switch on a small device 
during charging which reduces the voltage and avoids braking.   
 
The brake of the charge controller is controlled with the help of a temperature sensor – so 
when there is a reason of braking and there is a lot of wind, the braking process can last a 
while. When there is few wind the brake will be cooling down fast and the wind turbine will 
start working again.  
 
The best thing about this charge controller is the fact that you can program the brake, not just 
the end charge voltage but also the charge current. The advantage is that the wind turbine can 
also run with a big battery. In the past, sometimes damages occured at the charge controllers 
when big empty batteries came into a heavy storm and the charge currents became too high 
for the electronics. Following displays can be seen:  
 
The charge controller has got five buttons, the button MENU is for choosing menu options, 
the button OK is for choosing menu options into the other direction, + and – are for choosing 
parameters, the button RESET can reset the charge controller, but not all calibrations will be 
changed. 
 

 

Logo, version date, N= normal menu, L for 12 Volt, H for 24 Volt system voltage. The 
system voltage will be recognized when the battery gets connected. If the battery is deep-

Summary of Contents for Black 600

Page 1: ...1 Assembly instructions and manual for the wind turbine Black 600...

Page 2: ...ecurity advices 3 technical specifications of the wind turbine 4 assembly of the wind turbine 5 connection to the charge controller 6 connection to the feed in inverter 7 troubleshooting 8 checkup and...

Page 3: ...nes BLACK are available in 12 or 24 Volt for charging batteries and in 48 Volt for supplying feed in converters There will also be a 500 Watt version in the near future Wind turbines for battery charg...

Page 4: ...than 100 times per minute or a rotor blade is tied to the tower so that you cannot get hurt by the rotating rotor The tower and the mounting to the tower have to resist the forces that are created by...

Page 5: ...it can happen that a wind turbine was not assembled completely or that a screw disengaged itself during transportation Please check all single assemblies concerning damages and unfixed assemblies e g...

Page 6: ...4 Nylon washer 1 5 Generator holder 1 6 Generator 1 7 Blades made from carbone nylon 3 8 Aluminium plate 1 9 M8 washer 9 10 M8 spring washer 9 11 M 8 x 45 screw 9 12 Cover 1 13 M 8 x 45 screw 1 14 Po...

Page 7: ...1 3 16 5 11 815 2 19 4201 1 4 39 2 12 1058 4 20 4900 0 5 76 5 13 1345 7 21 5672 4 6 132 3 14 1680 7 22 6521 9 7 210 1 15 2067 2 23 7452 3 for an air density of 1 225 kg m which corresponds dry air at...

Page 8: ...e houses hedges trees hills etc The bigger the rotor diameter the more constantly the rotor has to be blown You can choose the perfect installation location the most easily when you take a long stake...

Page 9: ...placed with three others otherwise the generator can be out of balance Please mount the rotor blades in a wind free location the rotundity of the blade has to point to the generator and the even side...

Page 10: ...also to protect the Black 600 of overload The tail turns slowly out of the wind when the wind speed is too high at about 550 Watt Therefore it is important that the tail is mounted correctly The tail...

Page 11: ...e triple core cable to the top of the tower Because the cable has got a heavy empty weight we suggest to mount the cable inside the tower with an extra strain relief before you connect the cable to th...

Page 12: ...wer Notice that the screws may not go deeper than 11 mm into the tower pressure because the cables lie in the middle of the axle Erect the tower vertically A slant tower stresses the wind turbine s me...

Page 13: ...the middle position tell you if the charge controller has found a 12 or 24 volts system The very right LED tells you if the brake is activated at the moment activation can be made manually or automati...

Page 14: ...he battery will not be charged correctly To put things right you can switch on a small device during charging which reduces the voltage and avoids braking The brake of the charge controller is control...

Page 15: ...olts Charge shows you how much ampere hours were charged into the battery This value is used as a relation value because every 10 seconds information of the charge controller get requested It is the s...

Page 16: ...nnect bigger batteries This function can also be used in order to define the engine speed How to calculate the correct value capacity of the wind turbine divided by the end charging voltage which mean...

Page 17: ...is not enough wind The wind turbine or the charge controller is defect In order to find the mistake we will have to do a process of elimination Therefore you should disconnect the three cores of the w...

Page 18: ...ositioned vertically and if all wiring is tight Does the wind turbine turn easily into the wind Are the rotor blades still balanced well When there is a damage at the blades the wind turbine has to be...

Page 19: ...r Zhejiang Ruihua decides whether a wind turbine has to be repaired or replaced by a new one Apart from that the general terms and conditions of Zhejiang Ruihua are valid The company Zhejiang Ruihua M...

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