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Security advices 

 

Wind turbines are dangerous devices because of their high rotational frequency and the 
created voltage, so please read these security advices carefully: 
 
Mechanical risks: 
The rotating rotor is a big danger because it turns invisible, when a certain wind speed is 
reached. The angles of the rotor blades are very sharp-edged because of their aerodynamical 
body. Thereforeyou can hurt yourself even at slowly-rotating rotors. Never touch the rotating 
rotor, never try to stop it with your hands, mount the turbine only at locations where nobody 
has the possibility to touch it easily- that is very important, especially on boats! 
 
The rotor blades are manufactured from plastics which even bears up against high wind 
speeds, nevertheless, you should keep distance to the rotating blades. Severe injuries can 
occur if a rotor blade breaks off. Especially this is the case when a blade was hit by a flying 
object. When a blade is damaged, you should stop the turbine immediately. When a rotor 
blade is damaged, the whole tower can be in danger because the generator can get a big 
unbalance. So please pay attention to the choice of your installation location. Only mount the 
wind generator to the tower when the connections of the charge controller or the feed-in 
converter are disconnected and bypassed (short-circuit of the generator may only be done 
when the rotor turns faster than 100 times per minute) or a rotor blade is tied to the tower, so 
that you cannot get hurt by the rotating rotor.  
 
The tower and the mounting to the tower have to resist the forces that are created by the wind 
force and by the strain. For this matter, a professional technician should be entrusted with the 
installation. 
 
Please notice that you have to mount the tower with the help of at least two persons and that 
you have to follow the instructions and rules of the accident Ruihuaion and insurance 
association. When you mount the tower, please notice that no other persons may stand next to 
the tower. Encumbrances have to be secured with linkages during the process of lifting.  
 
 
Elektrical risks: 
A coasting wind turbine, especially the 48 V version, is able to create a DC voltage of more 
than 200 V. Please connect these devices only when you are technically experienced. These 
voltages can be fatal if you do not act accordant the instructions. Never touch uninsulated 
wire ends. Notice that uninsulated wires can do harm.  
 
The wire, connective elements, plugs and other electrical components have to be dimensioned 
adequately at width, therewith wires do not warm up and cause a fire. The maximum current 
inside the wire can be up to 50 Ampere at a turbine 600 Watt 12V.  
 
Wires have to be laid securely in order to protect wires from mechanical damages. An open 
wire is very dangerous! 
 
For fuse protection, you have to install a fuse to the feed cable, please do that as near as 
possible to the battery. A short-circuit of the battery cables and/or power lines has to be 
avoided on any account. 
 

Summary of Contents for Black 600

Page 1: ...1 Assembly instructions and manual for the wind turbine Black 600...

Page 2: ...ecurity advices 3 technical specifications of the wind turbine 4 assembly of the wind turbine 5 connection to the charge controller 6 connection to the feed in inverter 7 troubleshooting 8 checkup and...

Page 3: ...nes BLACK are available in 12 or 24 Volt for charging batteries and in 48 Volt for supplying feed in converters There will also be a 500 Watt version in the near future Wind turbines for battery charg...

Page 4: ...than 100 times per minute or a rotor blade is tied to the tower so that you cannot get hurt by the rotating rotor The tower and the mounting to the tower have to resist the forces that are created by...

Page 5: ...it can happen that a wind turbine was not assembled completely or that a screw disengaged itself during transportation Please check all single assemblies concerning damages and unfixed assemblies e g...

Page 6: ...4 Nylon washer 1 5 Generator holder 1 6 Generator 1 7 Blades made from carbone nylon 3 8 Aluminium plate 1 9 M8 washer 9 10 M8 spring washer 9 11 M 8 x 45 screw 9 12 Cover 1 13 M 8 x 45 screw 1 14 Po...

Page 7: ...1 3 16 5 11 815 2 19 4201 1 4 39 2 12 1058 4 20 4900 0 5 76 5 13 1345 7 21 5672 4 6 132 3 14 1680 7 22 6521 9 7 210 1 15 2067 2 23 7452 3 for an air density of 1 225 kg m which corresponds dry air at...

Page 8: ...e houses hedges trees hills etc The bigger the rotor diameter the more constantly the rotor has to be blown You can choose the perfect installation location the most easily when you take a long stake...

Page 9: ...placed with three others otherwise the generator can be out of balance Please mount the rotor blades in a wind free location the rotundity of the blade has to point to the generator and the even side...

Page 10: ...also to protect the Black 600 of overload The tail turns slowly out of the wind when the wind speed is too high at about 550 Watt Therefore it is important that the tail is mounted correctly The tail...

Page 11: ...e triple core cable to the top of the tower Because the cable has got a heavy empty weight we suggest to mount the cable inside the tower with an extra strain relief before you connect the cable to th...

Page 12: ...wer Notice that the screws may not go deeper than 11 mm into the tower pressure because the cables lie in the middle of the axle Erect the tower vertically A slant tower stresses the wind turbine s me...

Page 13: ...the middle position tell you if the charge controller has found a 12 or 24 volts system The very right LED tells you if the brake is activated at the moment activation can be made manually or automati...

Page 14: ...he battery will not be charged correctly To put things right you can switch on a small device during charging which reduces the voltage and avoids braking The brake of the charge controller is control...

Page 15: ...olts Charge shows you how much ampere hours were charged into the battery This value is used as a relation value because every 10 seconds information of the charge controller get requested It is the s...

Page 16: ...nnect bigger batteries This function can also be used in order to define the engine speed How to calculate the correct value capacity of the wind turbine divided by the end charging voltage which mean...

Page 17: ...is not enough wind The wind turbine or the charge controller is defect In order to find the mistake we will have to do a process of elimination Therefore you should disconnect the three cores of the w...

Page 18: ...ositioned vertically and if all wiring is tight Does the wind turbine turn easily into the wind Are the rotor blades still balanced well When there is a damage at the blades the wind turbine has to be...

Page 19: ...r Zhejiang Ruihua decides whether a wind turbine has to be repaired or replaced by a new one Apart from that the general terms and conditions of Zhejiang Ruihua are valid The company Zhejiang Ruihua M...

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