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When an adequate installation location was found, you will have to choose an adequate tower. 
Because the tower has to be quite high, it would make sense to plan the height of the tower in 
a way that you can reach it easily in order to proof the security. If the tower is completed in a 
thin way, it has to be braced repeatedly according to the height of the tower. Please notice that 
we cannot give you more details regarding the tower because there are uncountable 
possibilities to install a tower correctly. The tower has to be set up in a way that the wind 
turbine is able to strain the tower with 3250 N at the top of it. It also has to be grounded 
according to the valid rules of technology. Grounding should be made with an earth electrode 
or an earth system, on boats grounding should be made with the tower of a sailboat or with the 
motor of a motor boat. Please pay attention to the valid rules and manuals of the 
manufacturers.  
 
When the tower is ready for mounting the wind turbine and when the boreholes were made 
sideways, then you can start to mount the wind turbine. Every wind turbine has got a set of 
rotor blades. This set of three blades is coordinated. A set of blades may only be replaced with 
three others, otherwise the generator can be out-of-balance. Please mount the rotor blades in a 
wind-free location, the rotundity of the blade has to point to the generator and the even side 
has to be in the front- you can easily recognize the sides of the blades when you look at the 
peak of the rotor blade. Now take a rotor blade, the counterplate and one of the M8 screws 
and fasten them loosely. Please notice that the brass injection nut has to be directed to the 
generator. Now fasten the second screw, after that please mount the second and third rotor 
blade in the same way. Just fasten only one screw loosely per rotor blade.

  

 

 

 
Now the rotor has to get balanced. It can only start up at 0,8 m/sec when the rotor is balanced, 
furthermore unnecessary vibrations can be avoided. Please bring the rotor in the Y-position, 
one rotor blade directed to the left up, one to the right up and one directed to the bottom. Now 
unhand the rotor blade and keep in mind if the rotor started to turn left or right. Then please 
turn the rotor 120° and watch to which direction it turns. On the basis of direction of rotation 
you can now know which blade ist he heaviest. Hold the round generator`s cabinet and correct 
the lacking balance with a small beat at the blades’ angle. Please then check whether the rotor 
is balanced, no matter in which position you turn, the rotor may not turn in any direction after 

Summary of Contents for Black 600

Page 1: ...1 Assembly instructions and manual for the wind turbine Black 600...

Page 2: ...ecurity advices 3 technical specifications of the wind turbine 4 assembly of the wind turbine 5 connection to the charge controller 6 connection to the feed in inverter 7 troubleshooting 8 checkup and...

Page 3: ...nes BLACK are available in 12 or 24 Volt for charging batteries and in 48 Volt for supplying feed in converters There will also be a 500 Watt version in the near future Wind turbines for battery charg...

Page 4: ...than 100 times per minute or a rotor blade is tied to the tower so that you cannot get hurt by the rotating rotor The tower and the mounting to the tower have to resist the forces that are created by...

Page 5: ...it can happen that a wind turbine was not assembled completely or that a screw disengaged itself during transportation Please check all single assemblies concerning damages and unfixed assemblies e g...

Page 6: ...4 Nylon washer 1 5 Generator holder 1 6 Generator 1 7 Blades made from carbone nylon 3 8 Aluminium plate 1 9 M8 washer 9 10 M8 spring washer 9 11 M 8 x 45 screw 9 12 Cover 1 13 M 8 x 45 screw 1 14 Po...

Page 7: ...1 3 16 5 11 815 2 19 4201 1 4 39 2 12 1058 4 20 4900 0 5 76 5 13 1345 7 21 5672 4 6 132 3 14 1680 7 22 6521 9 7 210 1 15 2067 2 23 7452 3 for an air density of 1 225 kg m which corresponds dry air at...

Page 8: ...e houses hedges trees hills etc The bigger the rotor diameter the more constantly the rotor has to be blown You can choose the perfect installation location the most easily when you take a long stake...

Page 9: ...placed with three others otherwise the generator can be out of balance Please mount the rotor blades in a wind free location the rotundity of the blade has to point to the generator and the even side...

Page 10: ...also to protect the Black 600 of overload The tail turns slowly out of the wind when the wind speed is too high at about 550 Watt Therefore it is important that the tail is mounted correctly The tail...

Page 11: ...e triple core cable to the top of the tower Because the cable has got a heavy empty weight we suggest to mount the cable inside the tower with an extra strain relief before you connect the cable to th...

Page 12: ...wer Notice that the screws may not go deeper than 11 mm into the tower pressure because the cables lie in the middle of the axle Erect the tower vertically A slant tower stresses the wind turbine s me...

Page 13: ...the middle position tell you if the charge controller has found a 12 or 24 volts system The very right LED tells you if the brake is activated at the moment activation can be made manually or automati...

Page 14: ...he battery will not be charged correctly To put things right you can switch on a small device during charging which reduces the voltage and avoids braking The brake of the charge controller is control...

Page 15: ...olts Charge shows you how much ampere hours were charged into the battery This value is used as a relation value because every 10 seconds information of the charge controller get requested It is the s...

Page 16: ...nnect bigger batteries This function can also be used in order to define the engine speed How to calculate the correct value capacity of the wind turbine divided by the end charging voltage which mean...

Page 17: ...is not enough wind The wind turbine or the charge controller is defect In order to find the mistake we will have to do a process of elimination Therefore you should disconnect the three cores of the w...

Page 18: ...ositioned vertically and if all wiring is tight Does the wind turbine turn easily into the wind Are the rotor blades still balanced well When there is a damage at the blades the wind turbine has to be...

Page 19: ...r Zhejiang Ruihua decides whether a wind turbine has to be repaired or replaced by a new one Apart from that the general terms and conditions of Zhejiang Ruihua are valid The company Zhejiang Ruihua M...

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