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V1.0 

RUNGU Electric Juggernaut LE User Manual 

Copyright 2018 Standard Bearer Machines, LLC  

40 

Troubleshooting  

Problem: Why won’t my 

Rungu turn on?  

You turn the key 

switch to the left and the Cycle Analyst computer doesn’t turn on; turning the throttle 

fails to activate the rear wheel.  

Solution:  

1.

 

Check that the battery is fully charged. Use a voltmeter and test the output on the charging 
terminals. If the voltage shows more than 64V, continue to the next step.  If the voltage reads 
less than 64V, follow the charging directions to recharge the battery.   

2.

 

Make sure that the battery case is pushed all the way in to the battery and controller case.  If 
the battery case is unlocked and ajar from the battery and controller case, the battery case may 
be disconnected from the controller.  Make sure the battery is correctly seated and locked in 
place.  

3.

 

There is a loose wire or connection.  Remove the bolts holding the controller in place at the 
bottom of the controller case. Access the controller; disconnect and reconnect all the 
connections made with the controller.  Be careful to return the wiring to the same position 
before remounting the controller.   

Warning: Pinching or severing a cable or connection can result in a short circuit that can lead to 
malfunction or fire.  If you are not comfortable working on the internal components of controller case, 
take the Rungu to a qualified bike mechanic for repair. 

 

Problem: I drove my Rungu until it went completely dead and now it will not charge.  

This is a problem that occurs when you fully deplete the battery. The BMS on the battery protects the 
battery from discharging any further and shuts itself off.  

Solution:  

Disconnect your battery from the controller case by unlocking the battery case and pulling the battery 

case from the controller case at leas half an inch.  Push the battery case back in to reconnect and “reset” 

the battery.  Once you have done this, the battery will turn on, but will still be depleted.  Recharge the 
battery fully before riding. 
 

Problem: I cannot get my battery to charge or my charger is not working  

Many users do not realize the importance of properly charging your battery. Please look at the section in 
the manual about charging your battery. Most common solution is blown fuse in the charger  

Solution:  

You have a fuse(s) blown in the charger. All chargers have 2 fuses, one located in the front screw cap 
and the other located in the rear where the power plug wire goes into. Unplug the charger from the 
power source and the battery case to replace the fuses. 
 

Problem: The Rungu feels sluggish on hills  

If you are not pedaling along with the motor at any power setting, you are relying completely on the 
motor only to get you up the hill. NEVER fully rely on the motor for power when climbing, riding in sand, 
or riding in deep snow. Pedal along to assist the motor. This will increase range and prolong the life of 
the components.  If you are experiencing the sluggishness when you pedal along with the motor, you 
may have the power output set too low for the off-road environment. 

Summary of Contents for Juggernaut LE

Page 1: ...ces Standard Bearer Machines and Hi Power Cycles are not liable for those who choose not to follow their local laws Standard Bearer Machines and Hi Power Cycles will not be held responsible for people...

Page 2: ...edure 23 How to Use Your New Rungu Rungu 24 How to Charge Your Battery 24 Before Riding your Electric Juggernaut 31 Riding the Electric Juggernaut 33 Electric Juggernaut Operation Cautions 33 Using th...

Page 3: ...User Manual Copyright 2018 Standard Bearer Machines LLC 3 Troubleshooting 40 Getting more information 41 Parts identification The following images show the names of various components on the Electric...

Page 4: ...V1 0 RUNGU Electric Juggernaut LE User Manual Copyright 2018 Standard Bearer Machines LLC 4...

Page 5: ...V1 0 RUNGU Electric Juggernaut LE User Manual Copyright 2018 Standard Bearer Machines LLC 5 Figure 4 Battery Access View...

Page 6: ...ulty assembly that can result in accidental rider injury or death Before you ride and make new tracks please follow the assembly instructions carefully The team at Standard Bearer Machines recommends...

Page 7: ...he binding straps and tape from the top cover remove the top cover on the front of the Rungu If you intend to ship or return the Rungu please keep all packing materials 2 Remove the accessory box cont...

Page 8: ...kaging from the forks 5 Open the accessory box to remove the two quick release skewers from the packaging 6 Select which wheel will be the right side wheel and the left side wheel Unscrew the retentio...

Page 9: ...the Juggernaut insert the wheel into the fork at an angle to clear the tire width as pictured 10 Tighten and close the quick release once the wheel is mounted in the fork Warning make sure to tighten...

Page 10: ...d insert the skewer into the right wheel from the side opposite to the brake disc as shown below 13 Replace the retention nut 14 Mount the wheel to the right fork 15 Tighten and close the quick releas...

Page 11: ...SUSPENSION FORKS When you have found the best fit for each handlebar ensure that the inside end of each handlebar extends up to 30mm as depicted below and then tighten all four retention screws Use a...

Page 12: ...s and danger to you the rider 21 Use the pattern shown below to tighten the handlebar clamp screws Warning Tightening handlebar clamp bolts beyond 6Nm 53 in lbs or failing to align the bolts with the...

Page 13: ...dal first the left pedal is marked with an L as shown below 24 The left pedal is threaded backwards so thread the shaft into the crank arm in a counterclockwise motion as depicted below Caution Do not...

Page 14: ...not force the threading of the pedal onto the crankset Warranty does not cover replacement cranks for stripped threads 27 Use a 6mm Hex wrench to tighten the pedal 28 Inflate the Fat Tires between 10...

Page 15: ...cle Analyst Computer Installation Install the Cycle Analyst on the left stem Carefully unpack the Cycle Analyst from wrapping and follow the instructions to mount it to the left stem Tool required 5mm...

Page 16: ...User Manual Copyright 2018 Standard Bearer Machines LLC 16 4 Place the mounting ring of the Cycle analyst onto the top of the stem spacer 5 Replace the stem retainer on top of the mounting ring Fasten...

Page 17: ...on the Rungu to stop it from moving while you complete the next steps Replace the battery case into the controller case at an angle with the connector end facing towards the top 3 Slide the battery ca...

Page 18: ...tery case tab is at the bottom of the case and the battery case cannot slide any further pivot the battery case into the controller case as far as it will go 5 Use the key to lock the battery case in...

Page 19: ...ps with the Electric Juggernaut to new customers or online at this link2 WARNING Being a tricycle the Electric Juggernaut has a tie rod that connects the two front forks DO NOT USE the tie rod to lift...

Page 20: ...y is the same that large car manufacturers such as Nissan use in their vehicles This state of the art battery chemistry is called Lithium Nickel Manganese Cobalt LiNiMnCoO2 or NMC for short Hi Power C...

Page 21: ...he bike off and inspect your battery system Check for a burnt smell and inspect there are no melted or shorted wires This would be indicative of a shorted or failed BMS which you will need to contact...

Page 22: ...t these conditions may result in a hot cell or a battery pack that could vent or explode The intent of this section is to provide a general knowledge of how to handle cells and batteries that have bee...

Page 23: ...onitoring equipment is not available keep the area evacuated and secure and do not handle the cell battery for at least 24 hours If the battery cools continue to monitor until it reaches ambient tempe...

Page 24: ...charge your battery a Unlock and remove the battery case from the controller case Then charge the battery in a place remotely from the Electric Juggernaut LE b Leave the removable battery case locked...

Page 25: ...case on the floor preferably on concrete away from debris with the charger plug facing up b Plug in the charger plug into the circular connector on the front of the battery case The connector is keyed...

Page 26: ...after it has swelled and expanded or puffed c Turn the threaded cover to fasten the connector to the battery case This protects the connector and the charger cable from accidental disconnects or dama...

Page 27: ...i Slide the battery case so that the tab at the back of the case slides into the controller case Caution When placing the battery case in the controller case be careful to insert the tab into the cont...

Page 28: ...y case cannot slide any further pivot the battery case into the controller case as far as it will go iv Use the key to lock the battery case in position g Check that the case is locked by pulling on t...

Page 29: ...in the charger plug into the circular connector on the front of the Battery Case The connector is keyed so there is only one way that the plug will fit b Turn the threaded cover to fasten the connect...

Page 30: ...ould appear right after you plug in the battery Wait until the light on the charger turns green for a full charge up to 4 5 hours If it fails to charge please look at the troubleshooting section for f...

Page 31: ...As explained in the unpacking and assembly instruction Standard Bearer Machines recommends the Juggernaut to be assembled professionally once you receive it Note We tune every Rungu prior to shipping...

Page 32: ...the throttle CAUTION It is extremely important to assist the motor with your pedal power under demanding situations such as sand deep snow hills or off road trails 7 Once you have taken it for a spin...

Page 33: ...oing so may result in excessive heat buildup and some components may shut down due to thermal protection 5 If you notice a decrease in performance or abnormal operation cease electrical operation imme...

Page 34: ...r the Electric Juggernaut smooths cornering on hard surfaces and improves control on soft sand Under some circumstances such as when the rear wheel drifts sideways in very soft sand the suspension may...

Page 35: ...when the temperature drops to 4 degrees Farenheit Riding Safety 1 ALWAYS wear proper safety equipment 2 NEVER operate at speeds that exceed your ability to operate the Rungu safely 3 ALWAYS know your...

Page 36: ...und 74V in a dry location where temperature remains below 77 degrees Fahrenheit 25 degrees Celsius For best battery care during extended storage recharge the battery for 10 20 minutes once a month The...

Page 37: ...bike 5 Check spokes on all three wheels The electric wheel often requires more attention due to the torque of the motor Spoke and wheel maintenance are part of a normal bicycle maintenance procedure a...

Page 38: ...expects a 15 mile range for your Electric Juggernaut LE Our range estimates are conservative although we have frequently beat these range estimations in our testing If you are not getting the range t...

Page 39: ...puter you do NOT need to set maximum current if you do not need it The lower the current the more range and efficiency you will get out of your system Maximum current will be useful for steep hills yo...

Page 40: ...my Rungu until it went completely dead and now it will not charge This is a problem that occurs when you fully deplete the battery The BMS on the battery protects the battery from discharging any furt...

Page 41: ...uch more battery power If you operate with your tires at 5 PSI great for sand and snow on hard ground you will also draw more current Solution To test your maximum range see if you can plan out a flat...

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