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4.  Insert the switch assembly connector onto the control box. 

5.  Test-run winch in two directions, each direction for one or two seconds. 

6.  While  standing  aside  of  the  tow  path,  hold  and  operate  the  switch  assembly 

supplied  by  your  choice.  To  reverse  directions.  Wait  until  the  motor  stops  before 

reversing directions.  

7.  When  the  pulling  is  complete,  remove  the  switch  assembly.  From  the  female 

connector of the directional valve and replace the female connectors cover. 

REPLACING THE WIRE ROPE 

If the wire rope has become worn or is beginning to show signs of strands breaking, it 

must be replaced before being used again.

 

1.  Turning clutch to the 

“CLUTCH OUT” position.  

2.  Extend cable assembly to its full length. Note how the existing cable is connected 

to the drum.  

3.  Remove old cable assembly and attach new one as the old cable connected to the 

drum. Insert the end of the new rope and secure the screw M8x10 . 

4.  Ensure that the new cable wraps in the same rotation direction as the old one.  

The cable should leave the drum from the bottom, under the drum. 

5.  Turning clutch to the 

“CLUTCH IN” position. 

6.  Retract Cable Assembly onto drum, first five wraps being careful not to allow 

kinking, then winch cable must be wound onto the drum under a load of at least 

10% rated line pull. 

WARNING  - 

Only  replace  the  wire  rope  with  the  identical  replacement  part 

recommended by the manufacturer.

 

MAINTENANCE  

1. 

Periodically  check  the  tightness  of  mounting  bolts  and  electrical  connections.  

Remove all dirt or corrosion and always keep clean. 

2. 

Do  not  attempt  to  disassemble  the  gear  box.    Repairs  should  be  done  by  the 

manufacturer or an authorized repair center. 

3. 

The gearbox has been lubricated using a high temperature lithium grease and 

is sealed at the factory.  No internal lubrication is required. 

Summary of Contents for 10DB

Page 1: ...ELECTRICAL WINCH Runva10DB Assembly Operating Instructions...

Page 2: ...G TECHNIQUES A Z 5 WINCH ASSEMBLY AND MOUNTING 7 MOUNTING DRAWING 9 WINCH ACCESSORIES YOU WILL NEED 9 RIGGING TECHNIQUES 9 WINCH WORKING DEMONSTRATION 1 0 REPLACING THE WIRE ROPE 1 1 MAINTENANCE 1 1 T...

Page 3: ...r your safety Ultimately safe operation of this device rests with you the operator This indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury This not...

Page 4: ...is stopped and there is a load on the wire rope A separate mechanical brake applies the braking action 8 Free Spooling Clutch The clutch allows the operator to manually disengage CLUTCH OUT the spool...

Page 5: ...eavy loads at or near rated capacity use a pulley block snatch block to reduce the load on the wire rope WARNING Never step over a cable or go near a cable under load WARNING Don t move the vehicle to...

Page 6: ...he touch stop winching immediately and let it cool down for a few minutes Do not pull for more than one minute at or near the rated load CAUTION If the motor stalls do not maintain power to the winch...

Page 7: ...nect the cable back to itself This will cause cable damage Always use a snatch block sling or chain of suitable strength as shown in the illustrations Store the remote control inside your vehicle in a...

Page 8: ...the wire rope is winding evenly and tightly around the drum The vehicle that is being winched can be slowly driven to add assistance to the winching process Avoid shock loads keep the wire rope under...

Page 9: ...ution of the full rated load 2 Start by connecting the roller fairlead to the mounting channel using 2 each of the cap screw M10 X 35 flat washer lock washer and securing with locknut M10 Make sure th...

Page 10: ...hen free spooling and re spooling the wire rope Using the hand saver keeps your hands and fingers away from the rotating drum 8 Check for proper drum rotation Pull and turn the clutch knob to the CLUT...

Page 11: ...e of high quality nylon with high tensile strengths up to 15000lbs Heavy Blanket place on the cable to absorb energy should the wire rope break RIGGING TECHNIQUES Self Recovery Locate a suitable ancho...

Page 12: ...ulley block to double line the wire rope Fig 3 4 This reduces the load on the winch and the strain on the rope by up to 50 depending on the included angle WARNING Never use your winch for overhead hoi...

Page 13: ...and attach new one as the old cable connected to the drum Insert the end of the new rope and secure the screw M8x10 4 Ensure that the new cable wraps in the same rotation direction as the old one The...

Page 14: ...o the In position If problem persists a qualified technician needs to check and repair Motor runs slowly or without normal power Insufficient current or voltage Battery weak recharge Run winch with ve...

Page 15: ...BLY DRAWING Runva10DB 6 7 10 18 19 20 21 23 26 5 27 28 29 30 31 23 32 33 34 33 35 36 37 38 39 40 41 42 43 44 45 46 47 48 50 51 52 53 54 1 3 4 5 8 6 9 17 11 12 13 14 15 16 22 24 19 25 5 55 56 57 58 26...

Page 16: ...7 Screw M8 x 25 27 S1000026 3 Tie Bar 28 S1000200 1 Drum Assembly 29 S1000027 1 Screw M8 10 30 S1000028 1 Coupling 31 S1000029 2 Ring Seals 32 S1000030 1 End Bearing 33 S1000031 2 Gasket 34 S1000032...

Page 17: ...city In Layer Layer Rated line pull lbs kgs Total rope on the drum ft m 1 10000 4536 18 4 5 6 2 8153 3698 41 0 12 5 3 6881 3121 68 9 21 0 4 5953 2700 101 0 30 8 5 5245 2379 131 2 40 0 Rated line pull...

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