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e. Pull out the wire rope to your desired anchor point using the hand saver hook. 

f.  Secure  the  clevis  hook  to  the  anchor  point:  Sling,  chain  or  snatch  block.    Do  not 

attach the hook back onto the wire rope. 

g. Engage the clutch. 

h. Connect the remote control to the winch.  

i. Start your engine to ensure power is being replenished to the battery. 

j.  Power  in  the  wire  rope  guiding  the  wire  under  tension  to  draw  up  the  slack  in  the 

wire.  Once the wire is under tension stand well clear. Never step over the wire rope. 

k. Double-check your anchors and make sure all connections are secure. 

l. Inspect the wire rope.  Make sure there are at least 5 wraps of wire rope around the 

winch drum. 

m.  Drape  a  blanket  or  jacket  over  the  wire  rope  approximately  5  to  6  feet  from  the 

hook.  Open the hood for added protection. 

n.  Clear  the  area.    Make  sure  all  spectators  are  back  and  that  no  one  is  directly  in 

front or behind the vehicle or anchor point. 

o. Begin winching.  Be sure that the wire rope is winding evenly and tightly around the 

drum.  The vehicle that is being winched can be slowly driven to add assistance to the 

winching process.  Avoid shock loads; keep the wire rope under tension. 

p.  The  vehicle  to  be  winched  should  be  placed  in  neutral  and  the  emergency  brake 

released.  Only release the brake pedal when under full tension.  Avoid shock loads to 

the winch.  This can damage the winch, rope and vehicle. 

q. The winch is meant for intermittent use.  Under full load with a single line rig do not 

power in for more than a minute without letting the motor cool down for a few minutes 

and then resume the winching operation. 

r. The winching operation is complete once the vehicle is on stable ground and is able 

to drive under its own power. 

s. Secure the vehicle.  Be sure to set the brakes and place the vehicle in park.   

t. Release the tension on the wire rope.  The winch is not meant to hold the vehicle for 

long periods of time. 

u. Disconnect the wire rope from the anchor. 

v.  Rewind the wire rope.   Make sure that  any  wire already on the drum  has spooled 

tightly and neatly.  If not, draw out the wire and re-spool from the point where the rope 

Summary of Contents for 10DB

Page 1: ...ELECTRICAL WINCH Runva10DB Assembly Operating Instructions...

Page 2: ...G TECHNIQUES A Z 5 WINCH ASSEMBLY AND MOUNTING 7 MOUNTING DRAWING 9 WINCH ACCESSORIES YOU WILL NEED 9 RIGGING TECHNIQUES 9 WINCH WORKING DEMONSTRATION 1 0 REPLACING THE WIRE ROPE 1 1 MAINTENANCE 1 1 T...

Page 3: ...r your safety Ultimately safe operation of this device rests with you the operator This indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury This not...

Page 4: ...is stopped and there is a load on the wire rope A separate mechanical brake applies the braking action 8 Free Spooling Clutch The clutch allows the operator to manually disengage CLUTCH OUT the spool...

Page 5: ...eavy loads at or near rated capacity use a pulley block snatch block to reduce the load on the wire rope WARNING Never step over a cable or go near a cable under load WARNING Don t move the vehicle to...

Page 6: ...he touch stop winching immediately and let it cool down for a few minutes Do not pull for more than one minute at or near the rated load CAUTION If the motor stalls do not maintain power to the winch...

Page 7: ...nect the cable back to itself This will cause cable damage Always use a snatch block sling or chain of suitable strength as shown in the illustrations Store the remote control inside your vehicle in a...

Page 8: ...the wire rope is winding evenly and tightly around the drum The vehicle that is being winched can be slowly driven to add assistance to the winching process Avoid shock loads keep the wire rope under...

Page 9: ...ution of the full rated load 2 Start by connecting the roller fairlead to the mounting channel using 2 each of the cap screw M10 X 35 flat washer lock washer and securing with locknut M10 Make sure th...

Page 10: ...hen free spooling and re spooling the wire rope Using the hand saver keeps your hands and fingers away from the rotating drum 8 Check for proper drum rotation Pull and turn the clutch knob to the CLUT...

Page 11: ...e of high quality nylon with high tensile strengths up to 15000lbs Heavy Blanket place on the cable to absorb energy should the wire rope break RIGGING TECHNIQUES Self Recovery Locate a suitable ancho...

Page 12: ...ulley block to double line the wire rope Fig 3 4 This reduces the load on the winch and the strain on the rope by up to 50 depending on the included angle WARNING Never use your winch for overhead hoi...

Page 13: ...and attach new one as the old cable connected to the drum Insert the end of the new rope and secure the screw M8x10 4 Ensure that the new cable wraps in the same rotation direction as the old one The...

Page 14: ...o the In position If problem persists a qualified technician needs to check and repair Motor runs slowly or without normal power Insufficient current or voltage Battery weak recharge Run winch with ve...

Page 15: ...BLY DRAWING Runva10DB 6 7 10 18 19 20 21 23 26 5 27 28 29 30 31 23 32 33 34 33 35 36 37 38 39 40 41 42 43 44 45 46 47 48 50 51 52 53 54 1 3 4 5 8 6 9 17 11 12 13 14 15 16 22 24 19 25 5 55 56 57 58 26...

Page 16: ...7 Screw M8 x 25 27 S1000026 3 Tie Bar 28 S1000200 1 Drum Assembly 29 S1000027 1 Screw M8 10 30 S1000028 1 Coupling 31 S1000029 2 Ring Seals 32 S1000030 1 End Bearing 33 S1000031 2 Gasket 34 S1000032...

Page 17: ...city In Layer Layer Rated line pull lbs kgs Total rope on the drum ft m 1 10000 4536 18 4 5 6 2 8153 3698 41 0 12 5 3 6881 3121 68 9 21 0 4 5953 2700 101 0 30 8 5 5245 2379 131 2 40 0 Rated line pull...

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