Runva EWB11000, Assembly & Operating Instructions

Page 1: ...ELECTRICAL WINCH EWB9500 EWB11000 EWB12500 Runva and Laubjerg Vinsch AB Assembly Operating Instructions ...

Page 2: ...IGGING TECHNIQUES 9 WINCH WORKING DEMONSTRATION 1 0 REPLACING THE WIRE ROPE 1 1 MAINTENANCE 1 1 TROUBLE SHOOTING 1 2 WINCH ASSEMBLY DRAWING EWB9500U F 1 3 WINCH PARTS LIST EWB9500U F 1 4 SPECIFICATION EWB9500U F 1 5 WINCH ASSEMBLY DRAWING EWB11000U F 1 6 WINCH PARTS LIST EWB11000U F 1 7 SPECIFICATION EWB11000U F 1 8 WINCH ASSEMBLY DRAWING EWB12500U F 1 9 WINCH PARTS LIST EWB12500U F 2 0 SPECIFICAT...

Page 3: ...or your safety Ultimately safe operation of this device rests with you the operator This indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury This notation is also used to alert you against unsafe practices This indicates a potentially hazardous situation which if not avoided could result in death or serious injury GETTING TO KNOW YOUR WINCH Your ...

Page 4: ...r is stopped and there is a load on the wire rope A separate mechanical brake applies the braking action 8 Free Spooling Clutch The clutch allows the operator to manually disengage CLUTCH OUT the spooling drum from the gear train free spool Engaging the clutch CLUTCH IN locks the winch into the gear system 9 Solenoid Power from the vehicle battery flows through the weather sealed switch before bei...

Page 5: ...heavy loads at or near rated capacity use a pulley block snatch block to reduce the load on the wire rope WARNING Never step over a cable or go near a cable under load WARNING Don t move the vehicle to pull a load towing on the winch cable This could result in cable breakage WARNING Disconnect the remote control and battery leads when not in use WARNING Avoid shock loads by using the control switc...

Page 6: ...the touch stop winching immediately and let it cool down for a few minutes Do not pull for more than one minute at or near the rated load CAUTION If the motor stalls do not maintain power to the winch Electric winches are designed and made for intermittent use and should not be used in constant duty applications CAUTION Never disengage the clutch when there is a load on the winch CAUTION Use the h...

Page 7: ...nnect the cable back to itself This will cause cable damage Always use a snatch block sling or chain of suitable strength as shown in the illustrations Store the remote control inside your vehicle in a place that it will not be damaged Any winch that appears to be damaged in any way is found to be worn or operates abnormally shall be removed from service Pull only on parts of the vehicle as specif...

Page 8: ...t the wire rope is winding evenly and tightly around the drum The vehicle that is being winched can be slowly driven to add assistance to the winching process Avoid shock loads keep the wire rope under tension p The vehicle to be winched should be placed in neutral and the emergency brake released Only release the brake pedal when under full tension Avoid shock loads to the winch This can damage t...

Page 9: ...bution of the full rated load 2 Start by connecting the roller fairlead to the mounting channel using 2 each of the cap screw M10 X 35 flat washer lock washer and securing with locknut M10 Make sure the screw is placed through the mounting channel and roller fairlead from inside the channel This will allow enough clearance for the winch to be placed in the channel without obstruction 3 Assemble th...

Page 10: ...when free spooling and re spooling the wire rope Using the hand saver keeps your hands and fingers away from the rotating drum 8 Check for proper drum rotation Pull and turn the clutch knob to the CLUTCH OUT position Pull out some cable from the drum and then turn the clutch knob to the CLUTCH IN position to engage the gears Press the cable out button on the power switch If the drum is turning and...

Page 11: ... are made of high quality nylon with high tensile strengths up to 15000lbs Heavy Blanket place on the cable to absorb energy should the wire rope break RIGGING TECHNIQUES Self Recovery Locate a suitable anchor such as a strong tree trunk or boulder Always use a sling as an anchor point CAUTION Do not attach the clevis hook back onto the cable as this could cause damage to the cable As shown in Fig...

Page 12: ...pulley block to double line the wire rope Fig 3 4 This reduces the load on the winch and the strain on the rope by up to 50 depending on the included angle WARNING Never use your winch for overhead hoisting or for lifting people or moving people WINCH WORKING DEMONSTRATION 1 Disengage the clutch by turning the clutch to the CLUTCH OUT position 2 Grab the cable assembly and pull the cable to the de...

Page 13: ... and attach new one as the old cable connected to the drum Insert the end of the new rope and secure the screw M8x10 4 Ensure that the new cable wraps in the same rotation direction as the old one The cable should leave the drum from the bottom under the drum 5 Turning clutch to the CLUTCH IN position 6 Retract Cable Assembly onto drum first five wraps being careful not to allow kinking then winch...

Page 14: ...to the In position If problem persists a qualified technician needs to check and repair Motor runs slowly or without normal power Insufficient current or voltage Battery weak recharge Run winch with vehicle motor running Loose or corroded battery cable connections Clean tighten or replace Motor overheating Winch running time too long Allow winch to cool down periodically Motor runs in one directio...

Page 15: ...13 WINCH ASSEMBLY DRAWING EWB9500U F 1 38 43 7 2 3 6 5 4 8 9 10 11 12 13 14 15 16 17 18 19 20 11 12 21 22 23 22 4 24 25 26 27 28 29 30 31 32 33 34 35 36 37 39 40 41 42 7 8 44 9 45 46 47 48 49 50 ...

Page 16: ...ring 26 B0950400 1 Gear Carrier Assembly Output 27 B0950023 1 Circlip For Hole 28 B0950500 1 Gear Carrier Assembly Intermediate 29 B0950600 1 Brake Shaft Assembly 30 B0950024 1 Gear Input Sun 31 B0950025 3 Planetary Gear 32 B0950026 1 Trust Washer 33 B0950700 1 Bearing 34 B0950800 1 Clutch Assembly 35 B0950027 1 Gear Housing 36 B0950001 8 Lock Washer Φ6 37 B0950028 8 Screw M6x 65 38 B0950029 1 Con...

Page 17: ...Total rope on the drum ft m 1 9500 4309 17 4 5 3 2 7706 3495 39 4 12 0 3 6482 2940 65 0 19 8 4 5593 2537 85 3 26 0 Rated line pull 9500 lbs 4309 kgs Motor series wound 12V Input 4 6kW 6 1hp Output 2 1kW 2 8hp 24V Input 6 5kW 8 7hp Output 2 8kW 3 8hp Gear reduction ratio 228 1 Cable Dia L Ø3 8 85 Ø9 2mm 26m Drum size Dia L Ø2 48 8 5 Ø63mm 217mm Mounting bolt pattern 10 4 5 254mm 114 3 mm 4 M10 Item...

Page 18: ...16 WINCH ASSEMBLY DRAWING EWB11000U F 1 38 43 7 2 3 6 5 4 8 9 10 11 12 13 14 15 16 17 18 19 20 11 12 21 22 23 22 4 24 25 26 27 28 29 30 31 32 33 34 35 36 37 39 40 41 42 7 8 44 9 45 46 47 48 49 50 ...

Page 19: ...aring 26 B1100400 1 Gear Carrier Assembly Output 27 B1100023 1 Circlip For Hole 28 B1100500 1 Gear Carrier Assembly Intermediate 29 B1100600 1 Brake Shaft Assembly 30 B1100024 1 Gear Input Sun 31 B1100025 3 Planetary Gear 32 B1100026 1 Trust Washer 33 B1100700 1 Bearing 34 B1100800 1 Clutch Assembly 35 B1100027 1 Gear Housing 36 B1100001 8 Lock Washer Φ6 37 B1100028 8 Screw M6x 65 38 B1100029 1 Co...

Page 20: ...ope on the drum ft m 1 11000 4990 17 4 5 3 2 8766 3976 39 4 12 0 3 7286 3305 65 0 19 8 4 6233 2827 85 3 26 0 Rated line pull 11000 lbs 4990 kgs Motor series wound 12V Input 4 3kW 5 8hp Output 2 3kW 3 1hp 24V Input 4 1kW 5 5hp Output 3 0kW 4 0hp Gear reduction ratio 228 1 Cable Dia L Ø3 8 85 Ø9 2mm 26m Drum size Dia L Ø2 48 8 5 Ø63mm 217mm Mounting bolt pattern 10 4 5 254mm 114 3 mm 4 M10 Item EWB1...

Page 21: ...19 WINCH ASSEMBLY DRAWING EWB12500U F 1 38 43 7 2 3 6 5 4 8 9 10 11 12 13 14 15 16 17 18 19 20 11 12 21 22 23 22 4 24 25 26 27 28 29 30 31 32 33 34 35 36 37 39 40 41 42 7 8 44 9 45 46 47 48 49 50 ...

Page 22: ...aring 26 B1250400 1 Gear Carrier Assembly Output 27 B1250023 1 Circlip For Hole 28 B1250500 1 Gear Carrier Assembly Intermediate 29 B1250600 1 Brake Shaft Assembly 30 B1250024 1 Gear Input Sun 31 B1250025 3 Planetary Gear 32 B1250026 1 Trust Washer 33 B1250700 1 Bearing 34 B1250800 1 Clutch Assembly 35 B1250027 1 Gear Housing 36 B1250001 8 Lock Washer Φ6 37 B1250028 8 Screw M6x 65 38 B1250029 1 Co...

Page 23: ...ll lbs kgs Total rope on the drum ft m 1 12500 5670 16 1 4 9 2 9776 4434 36 4 11 1 3 8026 3641 60 0 18 3 4 6808 3088 83 7 25 5 Rated line pull 12500 lbs 5670 kgs Motor series wound 12V Input 5 9kW 7 9hp Output 2 4kW 3 2hp 24V Input 4 8kW 6 4hp Output 3 1kW 4 2hp Gear reduction ratio 228 1 Cable Dia L Ø13 32 83 7 Ø10 2mm 25 5m Drum size Dia L Ø2 48 8 5 Ø63mm 217mm Mounting bolt pattern 10 4 5 254mm...