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CAUTION

  Do  not  winch  from  an  acute  angle  as  the  wire  rope 

will  pile  up  on  one  side  of  the  drum  causing  damage  to  wire  rope 

and the winch.  Fig 3.2 

Short  pulls  from  an  angle  can  be  used  to  straighten  the  vehicle.  

Long pulls should be done with the wire rope at a 90° angle to the 

winch/vehicle. 

 

When pulling a heavy load, place a blanket or jacket over the wire 

rope five or six feet from the hook.  In the event of a broken cable it 

will  dampen  the  snap  back.    For  additional  protection  open  the 

hood of the vehicle as shown in Fig 3.3 

 

For  pulls  over  70%  rated  line  pull,  we  recommend  the  use  of  the 

snatch block/pulley block to double line the wire rope.  Fig 3.4 

This reduces the load on the winch and the strain on the rope by up 

to 50% depending on the included angle. 

 

 

WARNING - 

Never use your winch for overhead hoisting or 

for lifting people or moving people.    

 

WINCH WORKING DEMONSTRATION 

1.  Disengage the clutch by turning the clutch to the 

“CLUTCH OUT” position.  

2.  Grab  the  cable  assembly  and  pull  the  cable  to  the  desired  length,  then  attach  to 

item being pulled.  

Caution: 

Always  leave  at  least  five  turns  of  cable  on  the  drum;  Review  winch 

safety warnings and precautions on page 2

3 before continuing.  

3.  Reengage  the  clutch  by  turn  the  clutch  assembly  to  the 

“CLUTCH  IN”  position, 

rarely if ever the clutch is difficult to engage, you should slightly turn the drum by 

hand, and then turn the clutch. 

 

Fig 3.2 

 

Fig 3.3 

 

Fig 3.4 

     

 

Fig 3.5 

Summary of Contents for EWB20000

Page 1: ...ELECTRICAL WINCH EWB20000 Assembly Operating Instructions...

Page 2: ...ION 6 WINCHING TECHNIQUES A Z 7 WINCH ASSEMBLY AND MOUNTING 9 MOUNTING DRAWING 1 1 WINCH ACCESSORIES YOU WILL NEED 1 1 RIGGING TECHNIQUES 1 1 WINCH WORKING DEMONSTRATION 1 2 REPLACING THE WIRE ROPE 1...

Page 3: ...1 Multi function Control Box Installation of U Type Parts list Type Description QTY Type U Baseboard 1 Flat washer 5 4 Spring washer 5 4 Screw M5X12 4 Flat washer 8 2 Spring washer 8 2 Screw M8X25 2...

Page 4: ...2 Installation of A Type Parts list Type Description QTY Type A Baseboard 1 Flat washer 5 2 Spring washer 5 2 Screw M5X12 2...

Page 5: ...for your safety Ultimately safe operation of this device rests with you the operator This indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury This...

Page 6: ...is stopped and there is a load on the wire rope A separate mechanical brake applies the braking action 8 Free Spooling Clutch The clutch allows the operator to manually disengage CLUTCH OUT the spool...

Page 7: ...vy loads at or near rated capacity use a pulley block snatch block to reduce the load on the wire rope WARNING Never step over a cable or go near a cable under load WARNING Don t move the vehicle to p...

Page 8: ...touch stop winching immediately and let it cool down for a few minutes Do not pull for more than one minute at or near the rated load CAUTION If the motor stalls do not maintain power to the winch El...

Page 9: ...nect the cable back to itself This will cause cable damage Always use a snatch block sling or chain of suitable strength as shown in the illustrations Store the remote control inside your vehicle in a...

Page 10: ...the wire rope is winding evenly and tightly around the drum The vehicle that is being winched can be slowly driven to add assistance to the winching process Avoid shock loads keep the wire rope under...

Page 11: ...ution of the full rated load 2 Start by connecting the roller fairlead to the mounting channel using 2 each of the cap screw M10 X 35 flat washer lock washer and securing with locknut M10 Make sure th...

Page 12: ...when free spooling and re spool the wire rope Using the hand saver keeps your hands and fingers away from the rotating drum 8 Check for proper drum rotation Pull and turn the clutch knob to the CLUTC...

Page 13: ...de of high quality nylon with high tensile strengths up to 15000lbs Heavy Blanket place on the cable to absorb energy should the wire rope break RIGGING TECHNIQUES Self Recovery Locate a suitable anch...

Page 14: ...ulley block to double line the wire rope Fig 3 4 This reduces the load on the winch and the strain on the rope by up to 50 depending on the included angle WARNING Never use your winch for overhead hoi...

Page 15: ...nd attach new one as the old cable connected to the drum Insert the end of the new rope and secure the screw M8 x 10 4 Ensure that the new cable wraps in the same rotation direction as the old one The...

Page 16: ...o the In position If problem persists a qualified technician needs to check and repair Motor runs slowly or without normal power Insufficient current or voltage Battery weak recharge Run winch with ve...

Page 17: ...15 WINCH ASSEMBLY DRAWING EWB20000 1 6 2 3 5 4 7 8 10 12 13 14 15 16 17 18 19 10 20 21 22 21 23 24 25 26 27 28 29 30 31 32 33 34 35 36 42 43 44 45 9 11 11 9 37 41 40 1 38 39...

Page 18: ...ng 20 B2000018 1 End Bearing 21 B2000019 2 Gasket 22 B2000020 1 Gear Ring 23 B2000021 1 Circlip For Hole 24 B2000022 1 Bearing 25 B2000300 1 Gear Carrier Assembly Output 26 B2000023 1 Circlip For Hole...

Page 19: ...Pull and Rope Capacity in Layer Layer Rated line pull lbs kgs Total rope on the drum ft m 1 20000 9072 18 4 5 6 2 16129 7316 39 12 3 13513 6129 65 6 20 4 11628 5274 87 26 5 Rated line pull 20000 lbs 9...

Page 20: ...18...

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