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2.  Motor: Your motor is powered by a 12/24 volt battery and provides power to the 

gear mechanism which turns the drum and winds the wire rope; 

3.  Winch Drum: The winch drum is the cylinder on which the wire rope is stored. It 

can feed or wind the rope depending on the remote winch switch. 

4.  Wire Rope: Your winch has a

 

galvanized aircraft cable designed specifically for 

load capacity of rated line pull. The wire rope feeds onto the drum in the “under 
wind” position through the roller fairlead and is looped at the end to accept the 
clevis hook pin. 

5.  Roller Fairlead: When using the winch at an angle the roller fairlead acts to 

guide the wire rope onto the drum and minimizes damage to the wire rope from 
abrasion on the winch mount or bumper. 

6.  Mechanic Gear System: The reduction gears convert the winch motor power 

into extreme pulling forces. 

7.  Braking System: Braking action is automatically applied to the winch drum 

when the winch motor is stopped and there is a load on the wire rope. A 
separate mechanical brake applies the braking action. 

8.  Free Spooling Clutch: The clutch allows the operator to manually disengage 

(“CLUTCH OUT”) the spooling drum from the gear train, free spool. Engaging 
the clutch (“CLUTCH IN”) locks the winch into the gear system. 

9.  Solenoid: Power from the vehicle battery flows through the weather-sealed 

switch before being directed to the winch motor. 

10. Remote Switch: The Power switch leads have a dual switch for powering in or 

powering out your winch drum. The remote switch allows you to stand clear of 
the wire rope when the winch is under load. 

11. Wireless Remote Control: allow you control winch far from 50 Ft away. 
12. Universal Flat Bed Mounting Channel: Your winch could have been optionally 

supplied with a flat bed mounting channel that can be mounted to most flat 
surfaces such as trailers, step bumpers, truck beds, etc. The mounting channel 
also has holes to accept your roller fairlead. 

13. Snatch Block: If your winch is supplied with a snatch block that can double the 

pulling power of the winch, or change the pulling direction without damaging the 

Summary of Contents for EWX 10000U

Page 1: ...ELECTRICAL WINCH EWX5000 EWX6000 EWX8000 EWX9500 EWX9500SG2 EWX9500 Q EWXC9500 EWX10000 EWX12000 Assembly Operating Instructions...

Page 2: ...HNIQUES 9 WINCH WORKING DEMONSTRATION 1 0 REPLACING THE WIRE ROPE 1 1 MAINTENANCE 1 1 TROUBLE SHOOTING 1 2 WINCH ASSEMBLY DRAWING 1 3 WINCH PARTS LIST 1 4 OUTLINE DIMENSIONAL DRAWING 1 6 SPECIFICATION...

Page 3: ...r your safety Ultimately safe operation of this device rests with you the operator This indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury This not...

Page 4: ...is stopped and there is a load on the wire rope A separate mechanical brake applies the braking action 8 Free Spooling Clutch The clutch allows the operator to manually disengage CLUTCH OUT the spool...

Page 5: ...eavy loads at or near rated capacity use a pulley block snatch block to reduce the load on the wire rope WARNING Never step over a cable or go near a cable under load WARNING Don t move the vehicle to...

Page 6: ...he touch stop winching immediately and let it cool down for a few minutes Do not pull for more than one minute at or near the rated load CAUTION If the motor stalls do not maintain power to the winch...

Page 7: ...nect the cable back to itself This will cause cable damage Always use a snatch block sling or chain of suitable strength as shown in the illustrations Store the remote control inside your vehicle in a...

Page 8: ...the wire rope is winding evenly and tightly around the drum The vehicle that is being winched can be slowly driven to add assistance to the winching process Avoid shock loads keep the wire rope under...

Page 9: ...0950700 to the mounting channel Part X0950025 using 2 each of the cap screw M10 X 35 Part X0950002 flat washer Part X0950004 lock washer Part X0950003 and securing with locknut M10 Part X0950024 Make...

Page 10: ...g and re spooling the wire rope Using the hand saver keeps your hands and fingers away from the rotating drum 8 Check for proper drum rotation Pull and turn the clutch knob to the CLUTCH OUT position...

Page 11: ...Self Recovery Locate a suitable anchor such as a strong tree trunk or boulder Always use a sling as an anchor point CAUTION Do not attach the clevis hook back onto the cable as this could cause damag...

Page 12: ...cable to the desired length then attach to item being pulled Caution Always leave at least five turns of cable on the drum Review winch safety warnings and precautions on page 2 3 before continuing 3...

Page 13: ...drum from the bottom under the drum 5 Turning clutch to the CLUTCH IN position 6 Retract Cable Assembly onto drum first five wraps being careful not to allow kinking then winch cable must be wound ont...

Page 14: ...without load until completely dry Motor runs but cable drum does not turn Clutch not engaged Turn clutch to the In position If problem persists a qualified technician needs to check and repair Motor r...

Page 15: ...13 http ju taobao comWINCH ASSEMBLY DRAWING 35 27 14 13 12 11 9 8 7 10 12 13 OUT IN 33 34 21 15 8 10 31 4 17 16 3 4 32 5 30 6 5 3 18 19 20 23 22 24 29 28 25 26 4 1 2 3 5 6 36 37 38...

Page 16: ...d in U and S type winch X095Q0100 F Used in F type winch X095XC0100 F Motor Assembly used in EWXC9500 3 X0950002 6 Cap Screw M10 x 35 4 X0950003 6 Lock Washer 10 5 X0950004 6 Think Flat Washer 10 6 X0...

Page 17: ...trol Switch RC3 34 X0500900 1 Cable Assembly Used in EWX5000 X0600900 Used in EWX6000 X0800900 Used in EWX8000 X0950900 Used in EWX9500 EWX9500 Q EWXC9500 X095SG0900 Used in EWX9500SG2 X1000900 Used i...

Page 18: ...16 OUTLINE DIMENSIONAL DRAWING EWX5000 EWX6000 EWX8000 EWX9500 EWX9500SG2 EWX9500 Q EWXC9500 EWX10000 EWX12000...

Page 19: ...l dimensions L W H 18 0 6 3 10 0 456mm 160mm 254mm 17 3 6 3 11 1 440mm 160mm 283mm Net weight Ibs kgs 54 5 24 7 55 6 25 2 Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current...

Page 20: ...imensions L W H 21 4 6 3 10 0 544mm 160mm 254mm 20 8 6 3 11 1 527mm 160mm 283mm Net weight Ibs kgs 66 1 30 0 67 2 30 5 Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current A...

Page 21: ...3 10 0 540mm 160mm 254mm 21 3 6 3 11 1 540mm 160mm 283mm 21 3 6 5 9 9 540mm 166mm 251mm Net weight Ibs kgs 71 9 32 6 77 3 35 1 82 1 37 2 Pull Speed Amperes Volts First layer Line Pull Line Speed ft mi...

Page 22: ...1 9500 4309 17 4 5 3 2 7706 3495 39 4 12 0 3 6482 2940 65 0 19 8 4 5593 2537 85 3 26 0 Rated line pull 9500 lbs 4309 kgs Motor series wound 12V Input 4 6kW 6 1hp Output 2 1kW 2 8hp 24V Input 6 5kW 8...

Page 23: ...erall dimensions L W H 17 2 6 3 11 1 437mm 160 mm 283 mm Net weight Ibs kgs 65 0 29 5 Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current A Ibs kgs 12V DC 24V DC 12V DC 24V...

Page 24: ...160 mm 283 mm Net weight Ibs kg 70 5 32 0 Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current A Ibs kgs 12V DC 24V DC 12V DC 24V DC 0 0 50 2 15 3 53 2 16 2 90 70 1000 454 4...

Page 25: ...166mm 251mm Net weight Ibs kgs 96 6 43 8 Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current A Ibs kgs 12V DC 24V DC 12V DC 24V DC 0 0 49 9 15 3 53 1 16 2 80 45 1000 454 42...

Page 26: ...3 10 0 557mm 160mm 254mm 21 9 6 3 11 1 557mm 160mm 283mm 21 9 6 5 9 9 557mm 166mm 251mm Net weight Ibs kgs 88 2 40 0 89 3 40 5 93 9 42 6 Pull Speed Amperes Volts First layer Line Pull Line Speed ft mi...

Page 27: ...8 6 3 10 0 579mm 160mm 254mm 22 8 6 3 11 1 579mm 160mm 283mm 23 2 6 5 9 9 589mm 166mm 251mm Net weight Ibs kgs 92 6 42 0 93 3 42 3 96 6 43 8 Pull Speed Amperes Volts First layer Line Pull Line Speed...

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