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cable to slide through your hands.

 

Do not let your hands get within 12

 in. 

of 

the winch while spooling.  Turn off the winch and repeat the procedure until a 
few feet of cable is left.  Disconnect the remote control and finish spooling by 
rotating the drum by hand with the clutch disengaged.  Keep your hands clear 
of the fairlead and drum while the winch is under power. 

Do not use as a hoist.  Do not use for overhead lifting. 

Failure to heed these warnings may result in personal injury and/or property 

damage. 

WARNING – 

Use gloves to protect hands when handling the cable.  Never let 

the cable slide through your hands. 

WARNING –

Never connect the cable back to itself. Apply blocks to the wheels 

of the vehicle when on an incline. Duration of winching pulls should be kept as 
short as possible.  If the  motor becomes uncomfortably hot to the touch, stop 
winching immediately and let it cool down for a few minutes.  Do not pull for more 
than one minute at or near the rated load.    

CAUTION  – 

If the motor stalls do not maintain power to the winch.  Electric 

winches are designed and made for  intermittent use and should not be used in 
constant duty applications. 

CAUTION – 

Never disengage the clutch when there is a load on the winch. 

CAUTION – 

Use the

 

hand saver hook when handling the hook for spooling or 

un-spooling the wire rope.

 

GENERAL TIPS FOR SAFE OPERATION

 

 

The winch and its all-derivative types are rated at rated capacity when spooling 
the first rope layer on the drum.  Overloading can damage the winch/motor/ or 
wire rope.  For loads over 70% of rated line pull, we recommend the use of the 
pulley block/snatch block to double the wire rope line.  This will aid in two ways: 
a) reduce the number or rope layers on the drum, as well as, b) reduce the load 
on the wire rope by as much as 50%.  When doubling the line back to the 
vehicle, attach to the frame or other load bearing part. 

Summary of Contents for EWX 10000U

Page 1: ...ELECTRICAL WINCH EWX5000 EWX6000 EWX8000 EWX9500 EWX9500SG2 EWX9500 Q EWXC9500 EWX10000 EWX12000 Assembly Operating Instructions...

Page 2: ...HNIQUES 9 WINCH WORKING DEMONSTRATION 1 0 REPLACING THE WIRE ROPE 1 1 MAINTENANCE 1 1 TROUBLE SHOOTING 1 2 WINCH ASSEMBLY DRAWING 1 3 WINCH PARTS LIST 1 4 OUTLINE DIMENSIONAL DRAWING 1 6 SPECIFICATION...

Page 3: ...r your safety Ultimately safe operation of this device rests with you the operator This indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury This not...

Page 4: ...is stopped and there is a load on the wire rope A separate mechanical brake applies the braking action 8 Free Spooling Clutch The clutch allows the operator to manually disengage CLUTCH OUT the spool...

Page 5: ...eavy loads at or near rated capacity use a pulley block snatch block to reduce the load on the wire rope WARNING Never step over a cable or go near a cable under load WARNING Don t move the vehicle to...

Page 6: ...he touch stop winching immediately and let it cool down for a few minutes Do not pull for more than one minute at or near the rated load CAUTION If the motor stalls do not maintain power to the winch...

Page 7: ...nect the cable back to itself This will cause cable damage Always use a snatch block sling or chain of suitable strength as shown in the illustrations Store the remote control inside your vehicle in a...

Page 8: ...the wire rope is winding evenly and tightly around the drum The vehicle that is being winched can be slowly driven to add assistance to the winching process Avoid shock loads keep the wire rope under...

Page 9: ...0950700 to the mounting channel Part X0950025 using 2 each of the cap screw M10 X 35 Part X0950002 flat washer Part X0950004 lock washer Part X0950003 and securing with locknut M10 Part X0950024 Make...

Page 10: ...g and re spooling the wire rope Using the hand saver keeps your hands and fingers away from the rotating drum 8 Check for proper drum rotation Pull and turn the clutch knob to the CLUTCH OUT position...

Page 11: ...Self Recovery Locate a suitable anchor such as a strong tree trunk or boulder Always use a sling as an anchor point CAUTION Do not attach the clevis hook back onto the cable as this could cause damag...

Page 12: ...cable to the desired length then attach to item being pulled Caution Always leave at least five turns of cable on the drum Review winch safety warnings and precautions on page 2 3 before continuing 3...

Page 13: ...drum from the bottom under the drum 5 Turning clutch to the CLUTCH IN position 6 Retract Cable Assembly onto drum first five wraps being careful not to allow kinking then winch cable must be wound ont...

Page 14: ...without load until completely dry Motor runs but cable drum does not turn Clutch not engaged Turn clutch to the In position If problem persists a qualified technician needs to check and repair Motor r...

Page 15: ...13 http ju taobao comWINCH ASSEMBLY DRAWING 35 27 14 13 12 11 9 8 7 10 12 13 OUT IN 33 34 21 15 8 10 31 4 17 16 3 4 32 5 30 6 5 3 18 19 20 23 22 24 29 28 25 26 4 1 2 3 5 6 36 37 38...

Page 16: ...d in U and S type winch X095Q0100 F Used in F type winch X095XC0100 F Motor Assembly used in EWXC9500 3 X0950002 6 Cap Screw M10 x 35 4 X0950003 6 Lock Washer 10 5 X0950004 6 Think Flat Washer 10 6 X0...

Page 17: ...trol Switch RC3 34 X0500900 1 Cable Assembly Used in EWX5000 X0600900 Used in EWX6000 X0800900 Used in EWX8000 X0950900 Used in EWX9500 EWX9500 Q EWXC9500 X095SG0900 Used in EWX9500SG2 X1000900 Used i...

Page 18: ...16 OUTLINE DIMENSIONAL DRAWING EWX5000 EWX6000 EWX8000 EWX9500 EWX9500SG2 EWX9500 Q EWXC9500 EWX10000 EWX12000...

Page 19: ...l dimensions L W H 18 0 6 3 10 0 456mm 160mm 254mm 17 3 6 3 11 1 440mm 160mm 283mm Net weight Ibs kgs 54 5 24 7 55 6 25 2 Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current...

Page 20: ...imensions L W H 21 4 6 3 10 0 544mm 160mm 254mm 20 8 6 3 11 1 527mm 160mm 283mm Net weight Ibs kgs 66 1 30 0 67 2 30 5 Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current A...

Page 21: ...3 10 0 540mm 160mm 254mm 21 3 6 3 11 1 540mm 160mm 283mm 21 3 6 5 9 9 540mm 166mm 251mm Net weight Ibs kgs 71 9 32 6 77 3 35 1 82 1 37 2 Pull Speed Amperes Volts First layer Line Pull Line Speed ft mi...

Page 22: ...1 9500 4309 17 4 5 3 2 7706 3495 39 4 12 0 3 6482 2940 65 0 19 8 4 5593 2537 85 3 26 0 Rated line pull 9500 lbs 4309 kgs Motor series wound 12V Input 4 6kW 6 1hp Output 2 1kW 2 8hp 24V Input 6 5kW 8...

Page 23: ...erall dimensions L W H 17 2 6 3 11 1 437mm 160 mm 283 mm Net weight Ibs kgs 65 0 29 5 Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current A Ibs kgs 12V DC 24V DC 12V DC 24V...

Page 24: ...160 mm 283 mm Net weight Ibs kg 70 5 32 0 Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current A Ibs kgs 12V DC 24V DC 12V DC 24V DC 0 0 50 2 15 3 53 2 16 2 90 70 1000 454 4...

Page 25: ...166mm 251mm Net weight Ibs kgs 96 6 43 8 Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current A Ibs kgs 12V DC 24V DC 12V DC 24V DC 0 0 49 9 15 3 53 1 16 2 80 45 1000 454 42...

Page 26: ...3 10 0 557mm 160mm 254mm 21 9 6 3 11 1 557mm 160mm 283mm 21 9 6 5 9 9 557mm 166mm 251mm Net weight Ibs kgs 88 2 40 0 89 3 40 5 93 9 42 6 Pull Speed Amperes Volts First layer Line Pull Line Speed ft mi...

Page 27: ...8 6 3 10 0 579mm 160mm 254mm 22 8 6 3 11 1 579mm 160mm 283mm 23 2 6 5 9 9 589mm 166mm 251mm Net weight Ibs kgs 92 6 42 0 93 3 42 3 96 6 43 8 Pull Speed Amperes Volts First layer Line Pull Line Speed...

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