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www.Rustica.com 

Version 1–2019

6

CLASSIC BARN DOOR HARDWARE

 

ASSEMBLY INSTRUCTIONS

FIRST THINGS FIRST

Check to see if the floor below the track is level. If the floor rises more than 1/2”, the door may rub or not 

slide open completely. If the floor is not level, measure from the highest point of the floor surface to the 

recommended track placement and adjust track placement accordingly.

Ensure the track will be installed onto wall studs. If wall studs are not lining up with the installation a header 

will be required to provide the necessary strength and stability for the track and door.

TRACK & DOOR INSTALLATION

A

 To determine where the track should be 

installed, first measure the height of the door, 
then add 2-1/8” to the door length. 

B

 1/2” will be 

for the clearance between the bottom edge of 
the door and the floor. 

C

 1-5/8” will be from the 

top edge of the door to the center of the track.

D

 Using a level and a pencil, make a line above 

the doorway the same length as the track.

E

 Hold the track up to where the pencil line is 

visible through the holes in the track.

SUGGESTION:

 Use pieces of double stick tape 

on the back of the track to help hold the track in 
place while completing steps 

D

 and 

E

.

F

 Mark an intersecting line in the center of each 

track hole.

Take the track down, remove double stick tape (if 
used) and set the track aside.

A

B

C

D

E

F

1/2”

1-5/8”

Door Height

Summary of Contents for CLASSIC BARN DOOR HARDWARE

Page 1: ...CLASSIC BARN DOOR HARDWARE ASSEMBLY INSTRUCTIONS...

Page 2: ...ll with 1 8 1 4 and 3 8 Drill Bits 1 1 8 Forstner Bit or 1 1 8 Spade Bit and Phillips Bit 9 16 and 5 8 Combination Wrench Socket Wrench with 9 16 and 5 8 Sockets Level Tape Measure Pencil CLASSIC BARN...

Page 3: ...IS BUILD A Hanger Assembly B Lag Screw C Fastener Screw D Phillips Screw E 1 Washer F Anti jump Bracket G Anti jump Block For use on bi parting door systems H Door Guide I Splice Plate needed only for...

Page 4: ...between the top of the door and the bottom edge of the wheel D Ensure the side of the hanger is resting 2 from the edge of the door E Mark the center of each installation hole with a pencil Repeat ste...

Page 5: ...drill bit B Turn the door over Using a 1 1 8 Forstner bit drill a 7 16 deep hole into each pilot hole A 1 1 8 Spade bit may be used in pace of a Forstner bit D Install the hangers to the front of the...

Page 6: ...or TRACK DOOR INSTALLATION A To determine where the track should be installed first measure the height of the door then add 2 1 8 to the door length B 1 2 will be for the clearance between the bottom...

Page 7: ...to the wall with C a spacer D one hard stop E one lag screw and F one washer provided using a socket wrench with 9 16 socket Do not tighten G Install remaining spacers with lag screws and washers pro...

Page 8: ...Position the Door Guide part way into the groove in the bottom of the door SUGGESTION Use double stick tape on the bottom of the door guide to hold the guide in place D Install the Door Guide using a...

Page 9: ...p bracket to hold it in place on the door B Install the bracket to the door edge with 2 phillips screws provided using a drill with a phillips bit Repeat steps A and B for the opposite end of the door...

Page 10: ...YOUR DECISION TO BRING HOME AN AMERICAN MADE PRODUCT OF THE HIGHEST QUALITY WE HOPE YOUR DIY DOOR SYSTEM BRINGS ART AND FUNCTION INTO YOUR LIFE DESIGNED AND CRAFTED ENTIRELY IN THE U S A DON T BE A ST...

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