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Relief  Valve

A  new  pressure  relief  valve,  complying    
with  the  Standard  for  Relief  Valves  and  
Automatic  Gas  Shut-­Off  Devices  for  Hot  
Water  Supply  Systems,  ANSI  Z21.22/  
CSA  4.4,  must  be  installed  at  the  hot  water  
outlet  connection  of  the  water  heater  at  
the  time  of  installation.  Local  codes  shall  
govern  the  installation  of  relief  valves.

For  safe  operation  of  the  water  heater,  be    
sure  that:

    

The  pressure  rating  of  the  relief  valve  
must  not  exceed  150  psi  (1034  kPa),  the  
maximum  working  pressure  of  the  water  
heater  as  marked  on  the  rating  plate.

    

The  BTUH  rating  of  the  relief  valve  must  
equal  or  exceed  the  BTUH  input  of  the  
water  heater  as  marked  on  its  rating  plate.

    

No  valve  of  any  type  should  be  installed  
between  the  relief  valve  and  the  water  
heater

    

Discharge  from  the  relief  valve  should  
be  piped  to  a  suitable  drain  to  eliminate  
potential  water  damage.  Piping  used  should  
be  of  a  type  approved  for  the  distribution  of  
hot  water.

    

Hot  and  cold  water  lines  should  be  
insulated  up  to  the  water  heater.  Refer    
to  page  19  for  details.

    

The  discharge  line  must  be  
NO  SMALLER  than  the  outlet  of  the  
relief  valve  and  must  pitch  downward  to  
allow  complete  drainage  (by  gravity)  of  
the  relief  valve  and  discharge  line.

    

The  end  of  the  discharge  line  should  not  
be  threaded  or  concealed  and  should  be  
protected  from  freezing.  No  valve  of  any  
type,  restriction  or  reducer  coupling  should  
be  installed  in  the  discharge  line.

Notice

:  Local  codes  govern  the  installation  

of  relief  valves.  If  local  codes  require  that  a  
temperature  and  pressure  relief  valve  should  
be  installed,  the  manufacturer  recommends  
a  type  40XL  Watts  T&P  relief  valve  or  an  
equivalent  model  be  used.

Notice

:  Manual  operation  of  relief  valves  

should  be  performed  at  least  once  a  year.  Turn  
off  the  electrical  power  and  gas  shutoff  valve.  
Lift  and  release  lever  on  the  relief  valve  and  
check  the  manual  operation  of  the  relief  valve.  
You  should  take  precaution  to  avoid  contact  
with  the  hot  water  coming  out  of  the  relief  
valve  and  to  prevent  water  damage.

Notice

:  If  the  relief  valve  on  the  system  

discharges  periodically,  a  problem  exists  and  
service  to  the  water  system  is  required.

Notice

:  The  above  illustrates  

a  pressure-­only  relief  valve.  If  

local  codes  require  a  combination  

temperature  and  pressure  relief  

valve  be  installed,  an  extension  

piece  may  be  needed  to  ensure  that  

the  valve  probe  is  not  directly  in  

the  flow  path  of  the  water.  

13

Installing  the  water  heater:

Relief  

Valve  

Pressure

Relief

Valve

Discharge  

Water  

Shutoff  

Valve  

Hot  Water  

Supply  

Union  

Outlet  

Cold  

Water  

Supply  

Inlet  

Line  

AP15318 tankless 10 30 09.indd   13

11/9/2009   3:17:37 PM

Summary of Contents for AP15318

Page 1: ...ce and troubleshooting of the water heater This manual also includes a parts list It is very important that all persons who are expected to install operate or adjust this water heater read the instruc...

Page 2: ...swers to common problems in the Troubleshooting Guide If you review the chart of Troubleshooting Tips first you may not need to call for service READ THIS MANUAL Your safety and the safety of others a...

Page 3: ...solvents paint thinners etc and the vapors they produce are extremely dangerous DO NOT handle use or store gasoline or other flammable or combustible materials anywhere near or in the vicinity of a wa...

Page 4: ...117 or USC2 117 remote control Only qualified service personnel should perform this adjustment Only factory authorized remote control s should be used Notice When this water heater is supplying genera...

Page 5: ...th great caution It is heavier than air and will collect first in lower areas making it hard to detect at nose level Before attempting to light the water heater make sure to look and smell for gas lea...

Page 6: ...pacity greater than 52 gallons or tankless style consult the local building jurisdiction code for acceptable bracing procedures Have the installer show you the location of the gas shut off valve and h...

Page 7: ...burns death or property damage The water heater must be located so it is not subject to physical damage for example by moving vehicles area flooding etc The water heater should be installed verticall...

Page 8: ...tion of Important Safety Information California Proposition 65 Warning This product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Use Car...

Page 9: ...anticipated snow level B Clearance to window or door that may be opened 6 inches 15 cm for appliances 10 000 Btuh 3 kW 12 inches 30 cm for appliances 10 000 Btuh 3kW and 100 000 Btuh 30kW 36 inches 9...

Page 10: ...le and pets Install outdoor water heater such that air inlet and flue outlet is above anticipated snow level 1 8 m If soffit vent is too close block off and install new vent at another location Inside...

Page 11: ...pressure of 40 psi 276 kPa is required to achieve maximum flow rate To maintain proper performance ensure sufficient water supply pressure The Required Water Pressure Min Operating Water Pressure 14...

Page 12: ...heater and the water shutoff valve see the top left diagram The following should be addressed in regards to the HOT WATER OUTLET Connections between the water heater and point s of use should be as s...

Page 13: ...line The end of the discharge line should not be threaded or concealed and should be protected from freezing No valve of any type restriction or reducer coupling should be installed in the discharge...

Page 14: ...ode In Canada the latest edition of CSA B149 1 Natural Gas and Propane installation code Manual Gas Supply Line Shutoff Manual Gas Appliance Shutoff Union Sediment Trap Cap Valve Supplied Leak Testing...

Page 15: ...comply with local codes or in the absence of local codes with the latest edition of the National Electrical Code ANSI NFPA 70 or in Canada Canadian Electrical Code CSA C22 1 Part 1 F PRIORITY POWER O...

Page 16: ...projections in the base plate fit into the housings in the remote control Fix the control to the base plate at the bottom of the remote control using the screw provided Proceed to Connecting the remo...

Page 17: ...IRECTSEULEMENT SW3 SW2 SW1 U 2 1 S 1 3 2 W W 12 3 4 I J H F W W 2 3 4 1 B R Y O W BR BK 1 2 3 4 5 6 7 8 R Y O W BR BK 1 2 3 4 5 6 7 8 C 9 R BR BK BK W BK W 1 2 3 4 Y W BK 1 2 3 K SV0 SV1 SV2 SV3 W BK...

Page 18: ...tdoor Models Discharge Line To Suitable Drain To Hot Water Faucet s Relief Valve Union Drain Valve 6 15 cm Air Gap Manual Gas Appliance Shut off supplied Flue Terminal Trap Manual Gas Supply Line Shut...

Page 19: ...storage tank heaters This water heater does not store water making an insulation blanket unnecessary The manufacturer s warranty does not cover any damage or defect caused by installation attachment o...

Page 20: ...tight and free of leaks Water filter is clean and in place Materials used are as instructed in this manual Water pipes are insulated and protected from freezing C Gas Supply Gas type matches rating p...

Page 21: ...tric power to the appliance 3 Do not attempt to light the burner by hand 4 Turn the Gas Shutoff Valve located on the outside of the unit clockwise to the OFF position 5 Wait five 5 minutes to clear ou...

Page 22: ...ere is any difficulty in understanding or following the Operating Instructions or the Care and Cleaning section it is recommended that a qualified person or serviceman perform the work Operating the w...

Page 23: ...t water faucet is in the open position Notice The factory setting allows operating temperatures between 100 F 38 C and 120 F 49 C Temperatures of 85 F 29 C and up to140 F 60 C can be achieved with the...

Page 24: ...odically this may be due to a problem in the water system Contact the water supplier or your plumbing contractor on how to correct this DO NOT plug the relief valve outlet Rapid closing of faucets or...

Page 25: ...a brush Use only mild soapy water other cleaners may damage the surface of the water heater DO NOT remove any label including the rating plate while cleaning or servicing DO NOT splash water on the r...

Page 26: ...ng conditions even for a short period of time be sure to drain all water from the unit as instructed above Exposure to freezing conditions can occur from down draft of venting system or from installat...

Page 27: ...icable Check and replace if necessary Error code displayed on remote control See instructions for Error Code and if required contact a dealer for service Not enough water demand Increase water flow Wa...

Page 28: ...grounded Low inlet gas pressure due to improper sizing Wrong gas type Open the Gas shutoff valve fully Contact gas utility company Fill up LP Gas container or replace with a new cylinder of LP Gas Bl...

Page 29: ...f parts desired CAUTION For your safety DO NOT attempt repair of electrical wiring gas piping burners vent connectors or other safety devices Refer repairs to qualified service personnel WARNING For y...

Page 30: ...f the remote control will begin to blink While the number is blinking push the UP arrow temperature adjustment button and the Down arrow temperature adjustment button at the same time The display of t...

Page 31: ...f the water heater is installed less than 3 280 feet 1 000m no action is required How to adjust the DIP switch on the PCB for high altitude installation Check the altitude above sea level where the wa...

Page 32: ...onal Service Department at the following address 1241 Carwood Court Montgomery AL 36117 Phone 1 800 432 8373 When contacting the manufacturer the following information will be requested a Model and se...

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