Ryobi 3302H, Operation Manual

Page 1: ...nd effectively Read his manual and understand its conte nts fully before doing the press operation and maintenance The operator q nd supervisor must not allow a person who does not understand this press to operate it This manual also includes the explanation of the optional accessories so as to explain the total capabilities of the press ...

Page 2: ...d by or arising out of 1 the removal disconnection or alteration of any safety guard protective cover safety interlock or other safety or protective device comprising part of the equipment described herein 2 the use of any parts other than the parts supplied by Ryobi Limited or 3 the failure of the person or persons operating the equipment described herein or servicing or repairing the same to obs...

Page 3: ...ve or scrap this press by yourself Please call the dealer who you purchased the press from Use the after sales parts and consumables which are supplied from the manufacturer or recommended by the manufacturer These parts and consumables are listed in the parts list which is supplied with the press Concerning the handling of this manual Keep this manual in a place where the operator and person doin...

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Page 5: ...ernlaCitornatiQ if lf lt hiJ J l rj The explanation common for both has no indication 2 The explanation of the water section used in this manual This manual explains about both the dampening solution cooling circulation device and dampening solution circulation device The special explanation for the dampening solution cooling circulation device is identified with the Press withjEliJ ftlp Qihg SdiQ...

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Page 7: ... careful attention should be paid in this manual to assure the safe operation So please operate the press only after un derstanding this manual completely Meaning of the marks A DANGER A WARNING A CAUTION This mark is used in the safety precautions and on the warning labels at places to indicate an imminent dangerous condition in which a death or serious injury may occur if the danger is not avoid...

Page 8: ...n pulling out a sheet 12 Never touch the electrical parts with wet hands 13 Keep the area around the press clean 13 Never use broken tools 13 Never put your hand on the feeder pile while it is rising 13 Stop the press before doing the setting around the rotating parts in the feeder section 14 Stop the press before doing the setting around the rotating parts on the feeder board 14 Chapter 5 Precaut...

Page 9: ... Chapter 1 Operation Procedures 1 IPressxwithbutsemiautt maticPiateChan er J Plate Making 1 2 Presswith s rniat ttomatic Plate Chariger l Plate Making 2 3 Press withDampebin9 Solution Cooliog Circutatiori Devicel Water Section Preparation 7 4 1Press W th Dall ll e11ili9 SorutiorifCircUia tior t oeviceH Water Section Preparation 11 5 IPress WithoutSemiautornatiof lateChahger j Mounting the Plate Me...

Page 10: ...r and Fourth Color in 2 Passes Point 77 Maintenance Edition Chapter 1 Maintenance after the Printing 1 Cleaning the Ink Section 1 2 Cleaning the Water Section 4 3 Cleaning the Cylinder Section 6 4 Plate Preservation 8 5 IPress wi Semiautomatic f lat Changer Cleaning the Plate Holding Roller 8 6 IPresswitbSemiautomaticPiateCha ngerj Cleaning the Tail Edge Insertion Device 9 Chapter 2 Periodic Inspe...

Page 11: ...ng and Presetting the Ink Fountain Key Opening Volume Data 12 5 Returning to the Ink Fountain Key 0 Point 13 6 Copying the Ink Fountain Key Opening Volume Data 14 7 Deleting the Data from a Floppy Disk 15 8 Setting the Color and Conversion Curve Number for Each Unit 16 9 Setting the Ink Section 20 1 5 Maintenance after the Printing 1 Cleaning the Ink Fountain and Ink Fountain Roller 22 Chapter 2 B...

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Page 13: ...ition This edition explains what you should pay careful attention about to assure the safety Only operate the press after understanding this edition fully SAFETY FIRST Read this edition fully to assure the safe operation ...

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Page 15: ... datetrrulefln operatlonmllll llt Order number 5290 74 087 2 A WARNING Title Warning of hands being caught in the press Meaning When operating at the place that this label is applied failure to follow the instructions may result in a serious Keep hands away injury including your hands being caught in the press Guards must be on when In openlllon Order number 5290 74 082 1 A CAUTION Title Caution o...

Page 16: ...ure Meaning When operating at the place that this label is applied burns may result if any part of your body touches it Title Caution of fingers being caught in the press Meaning When operating at the place that this label is applied failure to follow the instructions may result in an injury including your fingers being caught in the press Note For the warning labels that do not have order numbers...

Page 17: ...hown on pages Safety Operation Edition 1 and 2 are the same When any of these labels are damaged or peeled off please clean or replace them with new ones The labels that are replaced should be the same ones and applied at the same place To order new labels consult the dealer who you purchased the press from Chapter 1 Warning Labels Safety Operation Edition 3 ...

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Page 19: ... Chapter 1 Warning Labels Safety Operation Edition 5 ...

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Page 21: ...than 55 C 131 F Use and store the organic solvent in a place with good ventilation The organic solvent and other chemicals for printing contain harmful elements Use them only after getting the material safety data sheet MSDS and fully understanding the elements and handling instructions When having questions consult the store selling the organic solvent and other chemicals for printing to get a co...

Page 22: ...kg 2 866 lbs 1 330 kg 2 932 lbs Printing Press Single phase 208 V 60 Hz 12 A Single phase 208 V 60 Hz 13 5 A Single phase 220 V 50 60 Hz 11 5 A or other Single phase 208 V 60 Hz 17 5 A Power voltages Single phase 220 V 50 Hz 13 A Dampening solution cooling circulation device Single phase 220 V 50 60 Hz 16 5 A or other Single phase 200 V 60 Hz 5 8 A voltages Single phase 230 V 50 Hz 5 4 A Note Ther...

Page 23: ...ormation given in the service manual Press installation To assure the safe operation install each of the devices at the position shown in the illustration Check the press and devices position before the initial operation IPress with Damp ning Solution Cooling Circulation Device I Dampening solution cooling circulation device IPress with SemiautomaticPlate ChangerI Intermediate tank 0 RYOBI PCS F I...

Page 24: ...t at a place that is readily accessible and easy to use Fire extinguisher type When a fire occurs in the press or around the press area use an all purpose type fire extinguisher This type should be able to handle wood paper and fiber fires grease and flammable liquids fires and electrical component fires Cautions for clothes Never wear clothes or jewelry that may get easily caught in the press whe...

Page 25: ...n or crawl the press first give them a signal Only after receiving their signal or response should you start the work Failure to follow this instruction may result in a serious injury Chapter 4 Precautions When Operating Mount the cylinder gap safety covers properly Mount the cylinder gap safety covers on the blanket cylinder and impression cylinder properly before running the press Failure to fol...

Page 26: ...h as the air blower spray nozzle and rotary guide around the rotating parts Failure to follow this instruction may result in a serious injury Safety Operation Edition 12 Never insert your hand inside when pulling out a sheet Never insert your hand inside the press when pulling out sample sheets Pick up the sheet edge using your fingers and pull it out quickly Failure to follow this instruction may...

Page 27: ...en tools with new ones Failure to follow this instruction may result in an injury Chapter 4 Precautions When Operating Keep the area around the press clean Never leave any tools on the floor Never allow oil and grease to collect on the floor Keep the area around the press clean Failure to follow this instruction may result in an injury Never put your hand on the feeder pile while it is rising Neve...

Page 28: ...und the rotating parts Failure to follow this instruction may result in an injury Safety Operation Edition 14 Stop the press before doing the setting around the rotating parts on the feeder board Stop the press before doing the setting of the parts such as the mechanical type double sheet detector pull out roller guide roller retainer board tape and push side guide on the feeder board Failure to f...

Page 29: ... to follow this instruction may result in a serious injury Mount the covers and safety devices properly Never alter the safety devices Mount the covers removed to do the maintenance for example lubrication in place and then run the press Never remove or alter any safety device mounted on the press Failure to follow this instruction may result in a serious injury Wear safety goggles before supplyin...

Page 30: ...RNING Wear safety goggles before using the air gun Wear safety goggles to protect your eyes before doing the maintenance and cleaning using the air gun Failure to follow this instruction may result in losing your eyesight Safety Operation Edition 16 ...

Page 31: ...echnical expertise through training so consult the dealer who you purchased the press from Turn off the power before cleaning the static eliminator Turn off the power before cleaning the static eliminator electrode Failure to follow this instruction may result in an electric shock Never replace any parts other than the consumables Never replace any parts other than the consumables shown in the mai...

Page 32: ...ety when a safety device actuates the press cannot be run A When the safety devices 1 through 1 0 in the illustration actuate the press cannot be run and crawled Sign c J 8 0 8 i 0 3 Yl O s Name Emergency stop button Crawl ON OFF button Safety cover Door 0 7 i 0 4 Yl 0 6 Sign dJ Safety bar 0 9 Name Handwheel mounting door i1J Vertical image micro adjust ment device Note The semiautomatic plate cha...

Page 33: ...on the second unit crawl operation panel n I P re s vvithSel lliautarrfatlc BI te han9 rl B There are a limited number of covers that can be open and crawl operation 1m min and 5m min can be done at the same time with the crawl ON OFF button pushed When opening any other cover the crawl operation cannot be done When all of the covers are closed the crawl operation speed is 5m min The crawl ON OFF ...

Page 34: ...ration can be done When turning the button in the direction of the arrow the lock will be released and the press can be run The crawl ON OFF buttons are located on the crawl operation panel first and second units Press cover safety cover and door 0 The press covers safety covers and door cover the operating section and rotating parts of the press to protect the operator from the danger of being ca...

Page 35: ...them while they are rotating When a safety bar actuates the press will stop immediately and the press cannot be run and crawled When the safety bar is reset in the former position the press can be run and crawled The safety bars are located at the positions shown in the illustration below IPress withoutSemiautomatic Plate ChangerI First unit Safety bar IPress with Semiautomatic Plate ChangerI Firs...

Page 36: ...eel and rotating the cylinders manually When opening the handwheel mounting door the safety device actuates and the press cannot be run and crawled When closing the handwheel mounting door the press can be run and crawled The handwheel mounting door is located at the position shown in the illustration on the right Safety Operation Edition 22 Handwheel mounting door ...

Page 37: ...Introduction Edition This edition is composed of Chapter 1 11Press Outline11 and Chapter 2 11Names and Functions ...

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Page 39: ...19 21 X 0 075 Under Blanket Size 330 X 447 X 0 6 rom 12 99 X 17 60 X 0 024 Feeding System Universal feeder Feeder Pile Capacity Height 440 mm 17 32 Weight 90 kg 198lbs Feeder Pile System Pre pile Delivery System Chain delivery Delivery Pile Capacity Height 440 mm 17 32 Weight 90 kg 198 lbs Registration System Push side guide Infeed System Paper feed drum system with diagonal image adjustment devic...

Page 40: ...e following items are optional accessories The operation of the optional accessories 1 through 6 is explained in this manual For the explanation of the other optional accessories please see each individual instruction manual 1 RYOBI PCS F Optional Accessories 1 2 Blanket cleaning device Optional Accessories 25 3 Double sheet detector Electronic type Introduction Edition 12 and 17 4 Multi size pape...

Page 41: ...11 Rotary guide 2 Blanket cylinder 12 Chain delivery 3 Double diameter impression cylinder 13 Air blower 4 Paper feed drum 14 Static eliminator 5 Suction foot 15 Delivery jam detector 6 Feeder board 16 Powder spray device 7 Upper feed roller 17 Printing sheet 8 Lower feed roller 18 Main motor 9 Stop finger 19 Pump 10 Push side guide Introduction Edition 3 ...

Page 42: ...uide 3 Double diameter impression cylinder 13 Chain delivery 4 Paper feed drum 14 Air blower 5 Semiautomatic plate changer 15 Static eliminator 6 Suction foot 16 Delivery jam detector 7 Feeder board 17 Powder spray device 8 Upper feed roller 18 Printing sheet 9 Lower feed roller 19 Main motor 10 Stop finger 20 Pump Introduction Edition 4 ...

Page 43: ...1 550 10 Ink rider oscillating roller 40 1 575 331 13 03 Rilsan 5341 53 610 1 11 Ink distributor roller 34 1 339 335 13 19 Rubber 35 5340 51 550 12 Ink oscillating roller 69 64 2 742 340 13 39 Rilsan 5341 51 410 2 13 Ink oscillating roller 69 64 2 742 340 13 39 Rilsan 5341 51 410 2 14 Ink first form roller 61 5 2 421 335 13 19 Rubber 30 5340 51 700 15 Ink second form roller 56 2 205 335 13 19 Rubb...

Page 44: ...m roller 65 2 559 335 13 19 17 Squeeze roller 46 1 811 396 15 59 18 Water fountain roller 48 1 890 396 15 59 19 Metering roller 46 1 811 396 15 59 20 Water oscillating roller 42 1 654 351 13 82 21 Water form roller 65 4 2 575 340 13 39 22 Water rider oscillating roller 45 1 772 352 13 86 23 Plate holding roller 20 0 787 345 13 58 Please be sure to consult the parts list when ordering rollers Intro...

Page 45: ... adjusted by the plate pressure adjustment scale So a plate with a thickness from 0 1 mm 0 004 to 0 3 mm 0 012 can be used Metal plate polyester plate or paper master Leading edge 1 220 mm 8 66 1 I t I Ir 1 l u _T22 mm 0 87 11 mm 0 43 Printing start line Max printing area 485 1 mm 19 09 0 04 330x 438 mm 12 99 X 17 24 1 1 335 mm 13 19 J Plate packing standard 0 15 mm 0 006 Reference A metal plate w...

Page 46: ...the paper master against not the plate positioning pins but the guide pins Then the printing start line is 23 mm 0 91 Reference The 0 15 mm 0 006 plate thickness is the standard thickness However the pressure between the plate cylinder and blanket cylinder can be adjusted by the plate pressure adjustment scale So a paper master with a thickness from 0 13 mm 0 005 to 0 2 mm 0 008 can be used 2 Blan...

Page 47: ... plate printing mode When the set speed drive button lamp lights and pushing this button printing starts in the polyester plate or paper master printing mode G i Pump button When pushing this button the lamp will light and the pump will operate When pushing this button again the lamp will go off and the pump will stop Note Until the last sheet of paper fed reaches the delivery pile the pump will n...

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Page 49: ...rm rollers ON Printing J Manual operation J Automatic operation The press rotates for the J value set in the wet cycle CY 1 The press rotates for the J value set in the inking cycle CY 2 Operation and process in the polyester plate or paper master printing mode Operation Drive button ON Set speed drive button ON 611Printing start button ON Process Press stops J Press starts Press increases the spe...

Page 50: ...off Introduction Edition 12 C D KJ E _Q IT D Paper feed break detector lamp When a break in the paper feed occurs due to poor suction the paper feed will stop At this time a buzzer will sound and the lamp will light After removing the paper on the feeder board and when pushing the paper feed button again the lamp will go off E ffiJDouble sheet detector lamp Electronic type double sheet detector fu...

Page 51: ...rst each roller in the water section will contact and then water form roller will contact the plate surface to supply the dampening solution After that the ink form rollers will contact the plate surface to supply the ink F Printing start button When pushing this button the lamp will light The water form roller and ink form rollers in this order will contact the plate surface to supply the dampeni...

Page 52: ...ons at the same time the set counter indication will be reset to 0 D Counter clear button When pushing this button the sheet counter indication will be reset to 0 Introduction Edition 14 c E t6 Count ON OFF button When pushing this button the lamp will light and the count will start When pushing this button again the lamp will go off and the count will stop F I JMode selection button To select the...

Page 53: ...nt ing mode is changed over to either the metal plate printing mode The lamp is OFF or polyester plate and paper master printing mode The lamp is ON Then push the printing start button to start printing B 8JESpeed set button When pushing the 8Jbutton the printing speed will be reduced and when pushing the button the printing speed will be increased When pushing the 8JEbuttons at the same time the ...

Page 54: ...eet of paper is jammed on the blanket on the first unit or second unit the press will stop At this time a buzzer will sound and the lamp will light After removing the jammed paper the lamp will go off Introduction Edition 16 Note When more than 2 conditions in C through E in the previous column occur the trouble will be indicated by one lamp lighted and the other lamp flickering When this occurs f...

Page 55: ...he feeder board and when pushing the paper feed button again the lamp will go off Chapter 2 Names and Functions I ffi Double sheet detector lamp Electronic type double sheet detector function When the first sheet thickness is more than lmm 0 039 and or the electronic type double sheet detector detects double sheets the paper feed will stop And after starting the paper feed when the detector cannot...

Page 56: ...ates and the ink is supplied When pushing this button again the lamp wi II go off The ink ductor roller stops and no ink is supplied When starting the printing the lamp will go off and the Q lamp will light automatically After the printing the ink ductor roller stops automatically B Dampening speed up button While pushing this button the dampening solution supply volume will be increased When rele...

Page 57: ...N OFF button on this panel locked the press will crawl in the forward direction There are 2 different kinds of crawl operation speed 1 m min and 3 m min Safety Operation Edition 19 Chapter 2 Names and Functions A WARNING Never touch the rotating parts when doing the crawl operation Failure to follow this instruction may result in a serious injury The crawl ON OFF buttons and crawl buttons are loca...

Page 58: ... m min and 5 m min Safety Operation Edition 19 NOTICE When the paper master is mounted without the tail edge clamped do not crawl the press in the reverse direction because the paper master will roll up in the rollers Introduction Edition 20 CG JF c e D D D C Crawl ON OFF button When pushing this button the press will stop and the button will lock In this condition the press cannot be run but the ...

Page 59: ...everse direction automatically and you will be able to remove the plate After that the buzzer sounds When the paper master is mounted without the tail edge clamped When pushing this button the starting buzzer sounds After the buzzer sounds push the button again The press will start to crawl and stop When pushing the button again the press will stop automatically at the plate leading edge removing ...

Page 60: ...ase the plat tension and stop automatically at the position where it is easy to tum the diagonal image adjustment knob After that the buzzer sounds After doing the diagonal image adjustment push this button The press will start to crawl and tension the plate automatically The warning buzzer continuously sounds while after the staring buzzer sounds until tensioning the plate While the press crawls ...

Page 61: ...g is done without the mechanical type double sheet detector used the press may be damaged F Blanket jam detector switch With the fail safe function This is the ON OFF switch of the blanket jam detector that stops the press when a sheet of paper jams on any blanket cylinder on the first unit and second unit OJ ON The device will operate IQ OFF The device will not operate G Cycle set button Use this...

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Page 63: ...ing program for the paper master OJ ON The program will operate QJ OFF The program will not operate G Paper feed break detector switch This is the ON OFF switch of the paper feed break detector which stops the paper feed when a paper feed break occurs OJ ON The device will operate QJ OFF The device will not operate Note This switch is not equipped with the fail safe function Be sure to use the pre...

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Page 65: ... direction the side guide moves toward the operation side The maximum movement is 5 mm 0 2 and when turning the knob one complete tum the side guide will move 1 3 mm 0 05 Chapter 2 Names and Functions H Paper feed table crank handle This handle is used to raise or lower the paper feed table direction The paper feed table will be raised direction The paper feed table will be lowered I Release lever...

Page 66: ... sent out by the suction feet onto the feeder board E Static eliminator This is used to prevent poor paper feed caused by electrostatic that is generated on the paper during the printing The static eliminator will automatically go ON or OFF when the pump turns ON or OFF Introduction Edition 28 F rnBlower control knob This knob is for controlling the blower volume from the blower nozzles 1 and 2 G ...

Page 67: ...er on the feeder board flat so that it does not curl or float up from the feeder board E Paper feed sensor This detects the paper feed timing to prevent a paper feed jam from occurring and it also controls the plate cylinder and blanket cylinder ON OFF F Chapter 2 Names and Functions Plate holding guide The plate tail edge is put on this after the plate leading edge is inserted into the leading ed...

Page 68: ...n stable by using the spring pressure to push the paper against the push side guide D Flat spring micro adjustment knob This knob is used to micro adjust the lateral position of the flat spring Introduction Edition 30 E Upper feed roller This feeds a sheet of the paper into the paper feed drum grippers F Upper feed roller rotation volume control knob This knob is used to control the upper feed rol...

Page 69: ...ng the diagonal position adjustment of the plate E Plate clamp tension switchover lever This lever is used when switching the clamp tension to match the plate material used c Jposition Set at this position when using a metal plate CJposition Set at this position when using a polyester plate A D F Quick tension bolt This bolt is used to tension the plate G Diagonal image adjustment bolt This bolt i...

Page 70: ...used to insert the plate tail edge into the tail edge clamp F Plate holding roller This roller is used to fit the plate on the plate cylin der G Tension knob This knob is used to tension the blanket H Blanket tension bolt The blanket tension on both edges is set to be equal by using the 2 bolts on the leading edge and tail edge Introduction Edition 32 I Paper feed drum This drum is the transfer dr...

Page 71: ...bolt This is used when replacing the plate manually The tail edge clamp opens and closes by turning this bolt Also the plate is tensioned and the plate tension is released by turning this bolt Chapter 2 Names and Functions Introduction Edition 33 I J ...

Page 72: ...er When using the vertical image micro adjustment dial on each unit push this lever down to engage the clutch D Paper feed drum diagonal image micro adjustment knob This knob is used to shift the image diagonally direction The non operation side image moves toward the leading edge jiJ direction The non operation side image moves toward the tail edge Introduction Edition 34 A E Impression pressure ...

Page 73: ... E Chapter 2 Names and Functions F Ink form roller release lever d t jposition The ink form roller is always separated OFF from the plate surface Set the lever at this position when the press will not be used for a long period position The ON OFF of the ink form roller on the plate surface is controlled by the water and ink form roller ON button and the water and ink form roller OFF button When pr...

Page 74: ...oller and water oscillating roller The squeeze roller contacts the water fountain roller When printing set the lever at this position Introduction Edition 36 C Water roller cleaning lever position The bridge roller contacts the water oscillating roller Set the lever at this position to clean the water form roller and water rider oscillating roller When setting the lever at this position the water ...

Page 75: ...position The ON OFF ofthe water form roller on the plate surface is controlled by the water and ink form roller ON button and the water and ink form roller OFF button When printing set the lever at this position Chapter 2 Names and Functions F Water control wiper This wiper is used to return the excess dampening solution to the water fountain to assure a stable dampening solution supply from the m...

Page 76: ...late the plate tail edge is put on this when mounting so that the plate is properly tensioned This increases the plate mounting accuracy Introduction Edition 38 Second unit B Side plate For using polyester plate the side position can be adjusted using this after inserting the plate into the leading edge clamp so that it is mounted correctly ...

Page 77: ...on F Delivery table dolly crank handle This handle is used to raise or lower the delivery table dolly G Side guide This is the fixed guide that is used to set the lateral position of the sheets delivered B Chapter 2 Names and Functions H Front guide This is the fixed guide that is used to align the leading edge of the sheets delivered I Delivery table dolly The delivered sheets of paper are piled ...

Page 78: ...ntrol knob This knob is used to control the delivery air blower output volume When turning it clockwise the blower force will be increased Introduction Edition 40 A D Static eliminator This is used to prevent poor delivery caused by electrostatic that is generated on the paper during the printing The static eliminator will automatically go ON or OFF when the pump button turns ON or OFF E Centraliz...

Page 79: ... to control the spray volume outputted from each nozzle The center position ofthe scale is the maximum spray volume To prevent possible trouble control the spray volume to keep it at the minimum necessary Chapter 2 Names and Functions C B C Spray nozzle The spray powder is sprayed from this nozzle onto the printed sheet of paper This can be moved up to 90 to match the printing paper size and image...

Page 80: ...ending device r r r r A co B lllllllo llll JJJJJJ oJJJJJJ A Metal plate bender This side is used to bend the tail edge of a metal plate Introduction Edition 42 ot B Polyester plate and paper master bender This side is used to bend the tail edges of a polyester plate and a paper master ...

Page 81: ... be ignited by a spark or flame source many feet away Keep away from flame pilotlights stoves heaters electric motors and other sources of ignition Keep container closed A Balance lamp When the alcohol density is stable at the value set using the alcohol density control dial the lamp will light When the alcohol density decreases the lamp will go off and the alcohol will be supplied B Alcohol densi...

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Page 83: ...r When pushing the lever down 2 punch holes are made in the plate Chapter 2 Names and Functions F Lateral image micro adjustment knob This knob is used to do the micro adjustment of the plate in the lateral direction G Slide bar vertical image micro adjustment knob This knob is used to do the micro adjustment of the slide bar in the vertical direction H Magnifying glass lateral image micro adjustm...

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Page 85: ...his edition is composed of Chapter 1 Operation Procedures Chapter 2 11Plate Mounting and Removing and Diagonal Image Adjustment Process and Chapter 3 Printing Practice and explains the basic printing procedures and points ...

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Page 87: ...e printing Reproduce the image accurately to assure efficient registration operation 485mm 19 09 I Leading edge T22 mm 0 87 j Printing start line Max printing area 330x438 mm 12 99 X 17 24 335 mm 13 19 Before doing the punch processing first match the graduation ofthe RP22 register punch scale 1 with the I late width Then set the plate on the RP22 and punch the holes Reference For higher efficienc...

Page 88: ...vertical and lateral standard lines on the plate The standard line in the lateral direction should be marked in the center of the plate Reference The printing start line will be 22 mm 0 87 down from the plate leading edge Align the register mark position vertical and lateral of the film with the standard line on the plate and then expose the image on the plate Align the lines of the vertical image...

Page 89: ...glass register mark Note For the RP520 220F the vertical direction measuring range of the magnifying glass is from 59 mm 2 32 to 347 mm 13 66 Therefore when 2 images are positioned in the vertical direction on one plate as shown in the illustration on the left the register marks 1 of the tail edge may not be measured When this occurs please measure the register marks 2 on the leading edge Loosen t...

Page 90: ... adjustment the left side register mark on the plate is aligned with the magnifying glass register mark by turning the vertical image micro adjustment knob on the left side to move the plate slightly Note 1 When turning the vertical image micro adjustment knob on the left side the register mark on the right side may move Check the register mark position on the right side again 2 The vertical direc...

Page 91: ...e magnifying glass register mark with the right side register mark on the plate The vertical direction is adjusted by turning the vertical image micro adjustment knob on the right side The lateral direction is adjusted by turning the lateral image micro adjustment knob Tum the vertical image micro adjustment knob on the left side to align the magnifying glass register mark with the left side regis...

Page 92: ...late Note 1 Do not use the RP520 220F to make the holes in the paper If making the holes in the plate with the slip sheet the slip sheet chips may expand and cling to the plate chips 2 When not using the RP520 220F for more than a month store it after removing the cover applying a little rust preventive oil on the 2 punches 1 and pushing the lever down 2 to 3 times ...

Page 93: ...the cap of the alcohol container and put the alcohol in it Note When the alcohol is used up bubbles will appear in the tank easily When the alcohol is used up immediately set the alcohol density control dial 1 to 0 and supply the alcohol in the alcohol container Set the power switch 1 at the ON position After running the device for from 15 minutes to 30 minutes and the dampening solution is proper...

Page 94: ...e is properly positioned in the water level control cup 3 and after opening the ON OFF valve of the drain hose fully release the clip I Reference When setting the supporting table of the auxiliary tank set it at the position shown by the arrow on the base device rear side Check that the water fountain dampening solution level is high enough to soak the water fountain roller If not having enough da...

Page 95: ...e Only for the device with the intermediate tank Open the ON OFF valve 2 of the return hose 1 fully Note If turning the power switch OFF on the printing press or dampening solution cooling circulation device with the ON OFF valve of the return hose fully opened the dampening solution flows backward Be sure to close the ON OFF valve before turning the power switch OFF Tum the metering roller pressu...

Page 96: ...ction may result in an injury 1 Tum the water rider oscillating roller release knob 1 and set at the 12 o clock position When there is a unit which is not used be sure to tum the knob 1 and set at the 3 o clock position and pull the water rider oscillating roller by hand toward you so that the water rider oscillating roller is released from the water form roller ...

Page 97: ...lls below the minimum level the buzzer will sound to inform the operator Check that the water fountain dampening solution level is high enough to soak the water fountain roller If not having enough dampening solution increase by using the water volume control valve When turning it counterclockwise the volume will be increased Shift the metering roller release lever in the direction of the arrow po...

Page 98: ...t cut on the metering roller 3 Set the water rider oscillating roller 1 A CAUTION Stop the press before setting Failure to follow this instruction may result in an injury Turn the water rider oscillating roller release knob 1 and set at the 12 o clock position When there is a unit which is not used be sure to turn the knob 1 and set at the 3 o clock position and pull the water rider oscillating ro...

Page 99: ...ition 19 1 Mount the plate metal plate _I 1 Bend the plate tail edge Return the leading edge of the plate clamp to the standard position vertical direction Loosen the plate tensioning bolt 2 until the stopper 1 contacts the plate cylinder Operation side Non operation side Return the tail edge ofthe plate clamp to the standard position lateral position Tum the bolt 2 so that the edge of the plate c...

Page 100: ...ed mark faces you to fix the plate leading edge Check that the plate contacts the positioning pins 1 exactly Mount the plate on the plate cylinder At this time be careful not to contact the plate on the safety bar If the plate contacts the safety bar the plate may be scratched Before fixing the tail edge ofthe plate push the plate hold down button and contact the water form roller on the plate sur...

Page 101: ...he crawl button so that the line 1 on the plate cylinder gear cover is between the 2 lines 2 on the plate cylinder Tum the quick tension bolt in the direction of the arrow to tension the plate A CAUTION Remove the wrench from the quick tension bolt before pushing the crawl button when the plate cannot be tensionedproperly at the plate cylindergap position Failure to follow this instruction may res...

Page 102: ...tension bolts Reference Align the thickness of the plate being used to the same thickness graduation on the plate pressure adjustment scale Reference Polyester plate mounting Point w _ Operation Edition 16 r rrru _rrru_ ill F s 1 Set the plate clamp tension switchover lever 1 at the c Jposition Before mounting the polyester plate wipe off the plate surface by using dampening solution to remove any...

Page 103: ... clamping the tail edge Operation Edition 23 and 26 1 Mount a metal plate 1 2 Bend the plate tail edge 1 using the metal plate bender in the delivery section Check that the plate tensioning knobs 1 are properly loosened Leading edge Tail edge Check that the standard lines 1 of the diagonal image adjustment are aligned The lines can be adjusted by turning the diagonal imase adjustment knob 2 Operat...

Page 104: ...safety cover and insert and contact the plate onto the positioning pins 1 on the leading edge clamp On the first unit set the plate on the plate holding guide 2 Note When reusing a plate please straighten the bending part of the leading edge by your hands Push the plate load button The leading edge clamp will close Close the safety cover and push the button again The press will start to mount the ...

Page 105: ...e so that the plate will not become wavy 2 Mount a polyester plate or paper master 1 2 Bend the plate tail edge fully pushing it down around the guide 1 using the polyester plate and paper master bender Check that the plate tensioning knobs 1 are properly loosened Leading edge Tail edge Check that the standard lines 1 of the diagonal image adjustment are aligned The lines can be adjusted by turnin...

Page 106: ...r that the buzzer sounds Open the safety cover and insert and contact the plate onto the positioning pins 1 on the leading edge clamp First unit Contact the plate tail edge on the plate tail edge stoppers 2 Adjust the plate position so that the A part has the same curve on both sides Second unit Contact the plate tail edge on the plate tail edge stoppers 1 Adjust the side position using the side p...

Page 107: ...o be used Note 1 Put the plate on a flat surface after bending the plate tail edge At this time if the top of the plate tail edge is 40 mm 1 57 or more the plate tail edge may not be able to be mounted correctly Roll the plate in the reverse direction so that the plate curl will be fixed 2 When reusing a plate with the plate tail edge waved 2 mm 0 08 or more the plate tail edge may not be able to ...

Page 108: ...ll stop automatically at the plate tail edge removing position After that the buzzer sounds Open the safety cover and remove the plate tail edge from the tail edge clamp Holding the plate tail edge by hand push the plate remove button The press will crawl in the reverse direction and you will be able to remove the plate After that the buzzer sounds Remove the plate from the leading edge clamp Pull...

Page 109: ... diagonal image adjustment knob 2 Set the paper master mounting and removing program switch 1 on the delivery section auxiliary switch panel at the rnposition When pushing the plate load button the starting buzzer sounds After the buzzer sounds push the button again The press will start to crawl After the water form roller contacts the plate cylinder surface and rotates for the time set with the C...

Page 110: ... unit Contact the plate tail edge on the plate tail edge stoppers 1 Adjust the side position using the side plate 2 so that the A part has the same curve on both sides Note When the paper master is short the plate tail edge does not contact to the plate tail edge stoppers 2 So holding the plate by the hand mount the plate Reference When setting a narrow paper master which cannot be set on the plat...

Page 111: ...e pressure adjustment scale on the plate thickness to be used Note Put the plate on a flat surface after bending the plate tail edge At this time if the top of the plate tail edge is 40 mm 1 57 or more the plate tail edge may not be able to be mounted correctly Roll the plate in the reverse direction so that the plate curl will be fixed Note When the paper master is mounted without the tail edge c...

Page 112: ...top at the leading edge clamp opening position Then push the button the press will stop automatically at the plate leading edge removing position After that the buzzer sounds Open the safety cover and remove the plate leading edge from the leading edge clamp Holding the plate leading edge by hand push the forward crawl button and remove the plate Reference When the paper master is short it can be ...

Page 113: ...emoved the press may be damaged When running the press the supports must be mounted on the paper feed table Reference There are 4 different size paper pile boards included with the press Use the board that corresponds to the sheets of paper to be printed Paper pile board 0 5mm 0 0 2 A multi size paper pile board that can hold paper from 170 x 210 mm 6 69 x 8 27 to 340 x 450 mm 13 39 x 17 72 in siz...

Page 114: ...peration side and non operation side will be on the same graduation on the scale Pile the paper 2 Set the sheet separator position A CAUTION Stop the press before setting Failure to follow this instruction may result in an injury Loosen the screw and move the sheet separator to the proper position Note Normally 4 sheet separators are used The sheet separators on both edges should be located a litt...

Page 115: ...ed table auto matically 3 Adjust the paper pile height by turning the height control knob slowly counter clockwise Note When the paper pile position is too high set the release lever 1 at the position and turn the crank handle to lower the paper feed table then repeat the steps 1 to 3 4 Set the guides position of the paper feed section A CAUTION Stop the press before setting Failure to follow this...

Page 116: ...uum of the suction feet that the rubber suckers are not mounted should be stopped Note 1 When using the rubber suckers turn the vacuum control knob to 112 1 turn back counterclockwise from the maximum position 2 When the rubber sucker wears out the suction foot vacuum force will decrease causing paper feed problems Ifthis occurs replace the rubber sucker with a new one 6 Control the vacuum volume ...

Page 117: ... the screw 1 and adjust the height of the side blowers so that the top 5 to 6 sheets of paper are separated Control the auxiliary side blower volume Reference When printing with coated paper or if the paper separation is poor use the auxiliary side blower to completely separate the sheets of paper When turning the auxiliary side blower control knob clockwise the blower volume is increased Loosen t...

Page 118: ...uble sheet detector actuates the buzzer will sound Turn the adjustment knob to adjust the double sheet detector so that the detector actuates when a double sheet ofpaper is fed but does not actuate when only one sheet of paper is fed When turning the adjustment knob in the direction of the arrow the clearance between the detector roller and feed roller will be reduced for thin paper A CAUTION Stop...

Page 119: ...tment knob counter clockwise the pressure is increased A CAUTION Stop the press before setting Failure to follow this instruction may result in an injury Set the guide rollers at the position where they do not contact the retainers 8 Setting the Registration Section 1 Set the push side guide A CAUTION Stop the press before setting Failure to follow this instruction may result in an injury Set the ...

Page 120: ...Use this to set the standard position of the flat spring Scale I mm 0 039 mterval 3 Push the forward crawl button and stop the jogger guide 1 at its fully pushed position If the jogger guide does not contact the paper edge in parallel loosen the lock nut 2 and adjust the jogger guide by using the adjustment screw 3 Loosen the fixing screw 1 and adjust the jogger guide 3 position so that the flat s...

Page 121: ...he non operation side push side guide is pushed toward the frame side Move the push side guide cam 2 by using a screwdriver 6 Mount the fixing screw on the operation side push side guide Remove the push side guide fixing screw on the operation side Push side guide cam 2 At this time connect the non operation side stopper 1 on the push side guide cam to the pin 2 exactly Finally fix the fixing scre...

Page 122: ...e board tape can be moved by turning the board tape tensioner shaft Set the jogger guide at the position where it is fully pushed Set both edge board tapes where they are 1 mm 0 039 away from the flat spring 1 and jogger guide 2 The other board tapes should be positioned to have even space between them Note Please be careful not to cover the paper feed sensor 1 with the board tape ...

Page 123: ...dge The retainer B has a rounded edge Mount the retainer A on the pull out roller shaft A B Mount the retainer B on the shaft over the feeder board There are 2 types of retainers one for thin paper and the other for thick paper When using paper less than 0 1 mm 0 004 thick use the thin retainer The retainers 1 should always be set on both outer board tapes Note Do not push the retainer down strong...

Page 124: ...sen the screw 3 and adjust the skid roller position so that the center of the skid roller 2 is located 0 5 1 0 mm 0 020 0 039 behind the tail edge of the paper 0 5 l Omm 0 020 0 039 w Paper A WARNING Stop the press before setting Failure to follow this instruction may result in a serious injury Operation Edition 38 1 Set the delivery table dolly I IIIII G 111111111111 1111111 IIIII 111111 Elevate ...

Page 125: ... side guide at the position 3 mm 0 12 away from the side of the sheet of paper 3m 0 12 3 Set the side jogger and back guide position Push the forward crawl button and drop a sheet of paper on the delivery table dolly Stop where the side jogger 1 and back guide 2 are the closest to the paper Loosen the knob and contact the side jogger on the paper lightly Tum the back guide set knob and contact the...

Page 126: ... air blower volume 1 Control the delivery air blower volume by using the delivery air blower control knob 1 When the paper drops strongly 1 or weakly 2 control the delivery air blower volume to drop the whole sheet equally 3 by using the delivery air blower control knob 2 31 A WARNING Push the emergency stop button to stop the press before adjusting Failure to follow this instruction may result in...

Page 127: ...When turning the ink fountain roller with no ink in the ink fountain the ink fountain roller may be damaged therefore please be careful Push the ink fountain 1 against the ink fountain roller and put the fixing knobs 2 into the brackets Then tighten the knobs to fix the ink fountain NOTICE Before setting the ink fountain wipe off any foreign particles in the ink fountain and on the ink fountain ro...

Page 128: ...l the ink feeding volume by using the screws to match the image When turning the screw clockwise the ink feeding volume will be reduced Run the press and feed the ink to the rollers The total ink feeding volume is controlled by using the ink volume control dial Reference While pushing the ink ductor manual ON button on each unit the ink can be fed onto the rollers by operating the ink ductor rolle...

Page 129: ...o mall Plat 6 o9 Set the paper feed break detector switch 2 at the rnposition Reference When turning ON the press power the paper feed jam detector switch 1 electronic type double sheet detector switch 3 and blanket jam detector switch 4 will operate automatically Fail safe function NOTICE Ifprinting with the switches 1 through 4 turned OFF the press may be damaged l 7re s Vit6 e rn at1lom anq f R...

Page 130: ...ate or paper master printing mode This is the process that supplies dampening solution to the plate surface by contacting the water form roller with the plate surface automatically before printing only when pushing the printing start button with the set speed drive button lamp ON to print in the polyester plate or paper master printing mode If this process is not properly done scumming will occur ...

Page 131: ...he cycle indication 3 in the middle changes and at the same time the cycle indication and setting value will be indicated on the counter panel on the delivery section operation panel Note When pushing the button 1 the cycle set number is increased and when pushing the button 2 the cycle set number is reduced The numbers can be changed from 0 to 9 The setting value is set by using the counter set b...

Page 132: ...ace using a sponge soaked with water Check that the unit selection button of the unit used for printing is ON Run the press and push the printing start button to start printing in the metal plate printing mode Push the production button on the delivery section operation panel to stop the paper feed Check the image position and color on the printed sheet Reference When pushing the production button...

Page 133: ... is ON Push the speed set buttons at the same time and set the speed indication to 70 Run the press push the set speed drive button and set the press rotation speed to 7 000 RPH Push the printing start button to start printing in the polyester plate printing mode Push the production button on the delivery section operation panel to stop the paper feed Check the image position and color on the prin...

Page 134: ...mage micro adjustment knob and move the non operation side of the paper to do the diagonal image micro adjustment When turning the adjustment knob in the direction the non operation side image will move toward the leading edge The adjustment volume differs depending on the paper size Paper size A3 310 x 440 mm 12 20 X 17 32 Postcard 90 x 150 mm 3 54 X 5 91 Adjustment volume 0 5 mm 0 02 0 15 mm 0 0...

Page 135: ...l explain about moving the operation side image toward the leading edge Push the crawl button so that the line 1 on the plate cylinder gear cover is between the 2lines 2 on the plate cylinder Loosen the quick tension bolt Move the clamp by turning the diagonal image adjustment bolt in the direction of the arrow Operation Edition 49 ...

Page 136: ... to follow this instruction may result in an injury Tighten the leading edge plate tensioning bolt on the operation side NOTICE When doing the diagonal image adjustment the bolt 2 should not be turned past 2 scales on the plate cylinder lateral direction in the right or left direction from the standard position 1 on the scale When unable to do the diagonal image adjustment within the 2 scales on e...

Page 137: ...al image adjustment knob turning position After that the buzzer sounds Reference While the press runs the automatic plate tension release button can be used Note When the paper master is mounted without the tail edge clamped it cannot be used Open the safety cover and tum the diagonal image adjustment knob clockwise Turning the knob by one scale moves the image about 0 05 mm 0 002 The plate tail e...

Page 138: ...ing the diagonal image adjustment loosen the plate tensioning knobs 1 on the unit to be adjusted fully before removing the plate Reference When a paper master is mounted without the tail edge clamped after releasing the paper master tail edge from the plate cylinder tighten the plate tensioning knobs 1 on the leading edge operation side ...

Page 139: ...g If the dial is pushed in forcefully while the press is running the press may be dameged Tum the vertical image micro adjustment dial and do the vertical image adjustment The maximum movement volume is 20 mm 0 787 When turning the adjustment dial in the direction the image will move toward the leading edge iBress jth u Semtaut6tnati t ttfatEtJf Jfia tii 1 Reference Turning the adjustment dial by ...

Page 140: ...teral image adjustment Turning the plate cylinder lateral image micro adjustment dial clockwise the image will move toward the operation side Reference r Turning the adjustment dial by one scale moves the image 0 1 mm 0 004 Note 1 Do not adjust the lateral image by using the plate cylinder lateral image micro adjustment dial during the printing 2 The maximum movement volume by using the plate cyli...

Page 141: ...the lateral image adjustment by moving the paper The maximum movement volume is 2 mm 0 08 Adjust the flat spring 1 bending volume by turning the flat spring micro adjustment knob Adjust the piled paper lateral position by turning the side guide micro adjustment knob Check the paper lateral position again Operation Edition 55 ...

Page 142: ...ns J Count ON OFF button ON C J Operation Edition 56 1 Position the rotary guides A WARNING Push the emergency stop button to stop the press before setting Failure to follow this instruction may result in a serious injury 2 Set the counter I I I CJ 3 Print The rotary guides have to be moved to non image area positions Input the required number of sheets and push the count ON OFF button ON Clean th...

Page 143: ...tch 1 at the position powder will be sprayed during printing 1 0 I 1 Adjust the position of the spray nozzles 1 to match the image on the printed sheet Control the total spray volume by using the spray volume control lever 1 Turn the spray volume control plate 1 by using the wrench and control the powder spray volume outputted from each nozzle Operation Edition 57 ...

Page 144: ... set the second paper feed table 2 on the second step and pile the paper 4 Set the release lever 1 at the position and turn the crank handle to elevate the second paper pile board 2 After the frrst paper pile is all printed push the paper feed button OFF 5 Set the release lever at the position 3 Lift the lever and re move the first paper feed table 6 Push the paper feed button ON and start printin...

Page 145: ...p lights messa e Sound Plate J 1 Push the plate load button occurrmg position E 6 Starting buzzer sounds Warning buzzer sounds i 2 Push the plate load button The press starts to crawl 1 The press stops at the E 7 plate mounting_p s_ t o _________ _ t 3 Open the safety cover and insert the plate 4 Push the plate load button 1 5 Close the safety cover The leading edge clamp closes The plate holding ...

Page 146: ...lights message occu ing position The press starts to crawl The plate is mounted on the plate cylinder The plate tail edge is in E 4 serted into the tail edge E 7 clamp The tail edge clamp closes E 2 The plate is tensioned The plate holding roller releases from the plate Sound Plate J mounted indication lamp Goes off Lights cylinde _________________ _ 1 Buzzer for the plate mounting completed sound...

Page 147: ... plate tension is re leased The tail edge clamp E 3 opens The leading edge clamp opens The press stops at the plate tail edge removing positi Q _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ Buzzerfor _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ the plate 4 Open the safety cover and hold the plate tail edge l 5 Push the plate remove but ton l The press crawls in there verse direction The pres...

Page 148: ...wl The plate tension is re leased The tail edge clamp opens The leading edge clamp opens The press stops at the plate tail edge removing E 3 Sound Starting buzzer sounds Warning buzzer sounds positio J __________________ Plate J mounted indication lamp Lights 4 Open the safety cover iuid hold the plate tail edge Buzzer for _ _ the plate removing preparation completed sounds l 5 Push the plate remo...

Page 149: ...Plate J mounted indication lamp Goes off Lights cylinde _________________ _ 1 Buzzer for the plate mounting completed sounds To the next unit Note 1 The warning buzzer sounds during the mounting or removing of the plate When wanting to stop the mounting or removing of the plate push the emergency stop button or crawl ON OFF button 2 During the mounting or removing of a plate the forward crawl butt...

Page 150: ...late ten sion release button The press starts to crawl The plate tension is re leased The press stops at the ad justment position E 6 E 3 Starting buzzer sounds Warning buzzer sounds l 3 Open the safety cover and The taH edg e c lamp turn the diagonal image ad moves to the left and right justment knob sides 4 Close the safety cover 5 Push the automatic plate ten The plate is tensioned E 2 sion rel...

Page 151: ...te mounting_ o i o_n ________ _ Plate J mounted indication lamp Goes off 3 Open the safety cover u d Buzzer for the plate mounting preparation completed sounds insert the paper master 4 Push the plate load button l 5 Close the safety cover 6 Push the plate load button 14 To the next unit The leading edge clamp closes The plate holding roller contacts the plate cylin der The press starts to crawl T...

Page 152: ...4 Open the safety cover and removing hold the paper master lead preparation ing edge completed sounds 5 Push the forward crawl but ton Reference The press crawls in the forward direction If the paper master length is short the paper master can be removed without pushing the forward crawl button 6 Remove the paper master Ptare mounted indication lamp Lights Goes off Note 1 The warning buzzer sounds...

Page 153: ...ow this instruction may result in an injury 2 Use the 2 center sheet separators 1 Center the paper pile board supports 2 and set a sheet of paper Set the vertical guides so that the center of the sheets is positioned 5 mm 0 197 from the center toward the operation side and pile the paper Set the side guides 1 and back guide 2 Operation Editior ...

Page 154: ...e of the push side guide The 2 board tapes to be used should be positioned on both edges of the minimum size paper Note Please be careful not to set the board tape over the paper feed sensor Set the skid rollers on the board tapes 12 skid rollers are used Set the skid rollers 1 with the long arm on the pull out roller side Set the skid rollers 2 with the spring on the paper feed drum side There ar...

Page 155: ...utton to stop the press before setting Failure to follow this instruction may result in a serious injury 1 2 Mount the delivery guide 1 for the minimum size paper on the back guide And fix the guide by using the pin 2 so that the guide does not drop during the operation Change the paper drops 1 mounting position to the inside Operation Edition 69 ...

Page 156: ...he suction feet and control the vacuum Please do not use the rubber suckers on the suction feet Set the vacuum to be as weak as possible Note If the rubber suckers or strong vacuum is used the paper will be squeezed by the suction feet and will not be fed straight up to the pull out rollers 3 Control the center blower and side blower Sheet separator Operation Edition 70 Control the center blower a...

Page 157: ...ry side blower volume to separate the top 5 to 6 sheets of paper Use the retainers for thin paper If the skid rollers are positioned too forward the sheet ofpaper will bulge as shown in the illustration on the left Do not set the skid rollers like this Change the flat spring on the paper feed drum side with the one for thin paper Operation Edition 71 ...

Page 158: ...When the paper is pushed by the push side guide the flat spring should bend about 0 5 mm 0 020 Note If the pushing volume is too great the paper will bulge as shown in the illustration below and stable lateral registration accuracy will not be possible Flat spring Bulge Paper ...

Page 159: ...livery of Curled Paper Point 1 Paper feed section Control the curl of the paper and pile the paper Use a wedge 1 to make the top of the paper pile flat 2 Delivery section Use wedges 1 so that the whole sheet drops at the same time Operation Edition 73 ...

Page 160: ...move the plate holding roller Loosen the tail edge insertion device fixing knobs 1 and remove the device Crawl the press and stop at the position where the plate clamp positioning scales 3 are located in the center between the water form roller 1 and safety cover 2 so that the leading edge clamp open close bolt can be turned Insert and contact the plate onto the positioning pins 1 on the leading e...

Page 161: ...clamp When doing the diagonal image adjustment manually the lower line is used to align with the cam lever so that the tension of the tail edge clamp will be loosened Push the forward crawl button to mount the plate on the plate cylinder Stop the press at the position where the plate tail edge can be inserted into the tail edge clamp Fit the plate on the plate cylinder by pushing down with your le...

Page 162: ...fully clockwise using the T handle wrench NOTICE Crawl the press without the T handle wrench after turning the bolt by using it If running the press with the T handle wrench mounted the press may be damaged Crawl the press and stop at the position where the plate tail edge can be removed from the tail edge clamp Remove the plate tail edge from the tail edge clamp Push the reverse crawl button pull...

Page 163: ... the plate Operation Edition 49 2 Adjust the vertical direction Reference Vertical image adjustment Operation Edition 53 3 Adjust the lateral position and align the registration marks Reference Lateral image adjustment Operation Edition 54 Lateral image adjustment by moving the paper Operation Edition 55 2 Do the fourth color printing and check the image position a Registration mru k of tho foorth...

Page 164: ......

Page 165: ...Edition This edition is composed of Chapter 1 Maintenance after the Printing Chapter 2 Periodic Inspection Chapter 3 Periodic Maintenance Chapter 4 Replacing the Supplies and Chapter 5 Troubles and Countermeasures ...

Page 166: ......

Page 167: ...werful corrosive acid or chlorine type cleaning solution on the metal The metal may corrode when the acid or chlo rine reacts with the water Example ofpowerful corrosive chemicals Plate cleaner powerful acid Blanket cleaner chlorine type 2 If the press will not be operated for 3 days or more apply the rust preventive oil on the ink fountain roller after cleaning it Also if the printing room enviro...

Page 168: ... will drop and this will cause an accident Run the press and apply the cleaning solution on the rollers evenly then shift the ink roller cleaning lever in the direction of the arrow down Shift the metering roller release lever in the direction of the arrow position to release the metering roller from the water fountain roller and water oscillating roller Push the speed set buttons at the same time...

Page 169: ...dust and foreign particles on the rollers Remove the ink roller cleanup attachment and carefully clean it NOTICE 1 After finishing the ink roller cleaning be sure to remove the ink roller cleanup attachmentimmediately If the ink roller cleanup attachment blade edge contacts the dry ink oscillating roller while the press is running it will damage the ink oscillating roller and ink roller cleanup at...

Page 170: ...ons OFF to stop the metering roller rotation Shift the metering roller release lever in the direction of the arrow position to release the metering roller from the water fountain roller and water oscillating roller While pushing the water roller crawl button the metering roller will rotate at crawl speed NOTICE Ifpushing the water roller crawl button while the metering roller contacts the water fo...

Page 171: ...to keep the hydrophilic properties of the roller surface WARNING Stop the crawl operation before doing the maintenance Failure to follow this instruction may result in a serious injury When completing the daily operation do the roller maintenance to keep the hydrophilic properties of the roller surface by using the exclusive cleaners for the rubber rollers and metal rollers of the continuous dampe...

Page 172: ...ng water and cleaning solution Also when using the gauge film with the plate cylinder take off the gauge film and clean the plate cylinder at least once a month NOTICE 1 Do not use plate cleaner to clean the plate cylinder When cleaning the plate be careful that the plate cleaner does not adhere on the plate cylinder surface If the plate cleaner adheres on the plate cylinder surface wipe it off wi...

Page 173: ...tton rag containing water and cleaning solution immediately Make sure that the cylinder is completely dry and then apply rust preventive oil over the entire surface of the blanket cylinder 2 When using the gauge film with the blanket cylinder clean the cylinder surface well and dry it completely before mounting the gauge film Also mount the gauge film so that it contacts the entire surface of the ...

Page 174: ...the plate surface with water 2 Apply the metal plate protection ink on the plate after dampening the plate surface 3 First rinse it with water then dry it then apply gum solution and finally dry it 5 Cleaning the Plate Holding Roller 1 Remove the plate holding roller 2 Clean the plate holding roller Maintenance Edition 8 Loosen the plate holding roller fixing knobs 1 and remove the roller Wipe off...

Page 175: ... water and wipe off with a dry rag When any stains such as ink adhere on the device clean it with a cotton rag containing water and cleaning solution 3 Grease the tail edge insertion device Grease the slider section on the device and check its movement by sliding it Note When mounting the tail edge insertion device again after removing check the unit number stamped on as shown in the illustration ...

Page 176: ...jury Checking the roller pressure CYCLE SET UNIT Maintenance Edition 10 Push the cycle set button on the delivery section auxiliary switch panel and set it to the cycle 9 Note When setting it on the cycle 9 the press can be stopped with the ink form rollers and water form roller in contact with the plate surface When checking and adjusting the form roller pressure the cycle should be set on 9 Afte...

Page 177: ...justing the pressure with the plate the pressure with the ink oscillating roller will not change Therefore adjust the pressure with the ink oscillating roller first and after that adjust the pressure with the plate a The pressure between the ink form roller and ink oscillating roller A B C Checking procedures Shift the metering roller release lever in the direction of the arrow position to release...

Page 178: ...awl button and check the nip width that appears on the ink oscillating roller Reference The nip width should be checked after removing the distributor rollers shown by the diagonal lines in the illustration on the left Tum the adjustment screws A B and C to adjust the pressures The adjustment screws are located at the 3 places each on the operation and non operation sides When turning them in the ...

Page 179: ...push the water and ink form roller ON button to contact the ink form roller with the plate surface After running the press for a few minutes stop the press The press stops at the position where the plate cylinder gap faces the blanket cylinder gap After a few seconds push the water and ink form roller OFF button to release the ink form roller from the plate surface Maintenance Edition 13 ...

Page 180: ...and plate F 2 Checking and adjustment of the water roller pressure A WARNING 1 Never touch the rotating parts when doing the crawl operation 2 Close the cover opened after finishing the inspection Failure to follow these instructions may result in a serious injury Checking the roller pressure CYCLE SET Maintenance Edition 14 Push the cycle set button on the delivery section auxiliary switch panel ...

Page 181: ...arallel pressure c 2 0 0 079 F Parallel pressure Note The nip width should be measured both on the operation and non operation sides after transferring it onto a sheet of paper Adjust so that both sides nip widths are the same and equal the standard value Note When adjusting the pressure between the water form roller and water oscillating roller the pressure with the plate will change However even...

Page 182: ... lever Push the water form roller ON button to contact the water form roller with the water oscillating roller After running the press for a few minutes stop the press After a few seconds push the crawl button and check the nip width that appears on the water oscillating roller Turn the adjustment screws B to adjust the pressure The adjustment screws are located on both the operation and non opera...

Page 183: ...ater form roller with the plate surface After running the press for a few minutes stop the press The press stops at the position where the plate cylinder gap faces the blanket cylinder gap After a few seconds push the water and ink form roller OFF button to release the water form roller from the plate surface Push the crawl button and then check the nip width that appears on the plate surface Main...

Page 184: ...n is supplied into the water fountain until the level of the dampening solution reaches the water fountain roller Shift the metering roller release lever in the direction of the arrow position to contact the metering roller with the water fountain roller Run the press and tum the metering roller pressure adjustment knobs operation side and non operation side in the direction clockwise and release ...

Page 185: ...apply ink on the water oscillating roller After that shift the water roller cleaning lever back to the position Stop the press Push the water form roller ON button to contact the metering roller with the water oscillating roller After a few seconds push the water and ink form roller OFF button to release the metering roller from the water oscillating roller NOTICE Be sure to push the water and ink...

Page 186: ...awl button Crawl the metering roller and check the nip width that appears on the metering roller Turn the adjustment bolts C to adjust the pressure The adjustment bolts are located on both the operation and non operation sides When turning them in the direction counterclockwise the pressure will be increased ...

Page 187: ... cylinder and 6 5 7 0 impression cylinder Impression pressure 0 26 0 28 Checking procedures 1 Align the plate pressure adjust ment scale to the thickness ofthe plate 4 Shift the metering roller release lever in the direction ofthe arrow position to release the metering roller from the water fountain roller 2 Align the impression pressure adjustment dial to the thickness of the paper 5 Set the wate...

Page 188: ...r transferring the ink to the paper feed the paper to the delivery section Measure the nip width that appears on the paper Reference The stripes on the printed sheet distinguish the impression pressure 1 from the plate pressure 2 as shown in the illustration above Maintenance Edition 22 8 Feed a sheet of paper up to the front lay and stop the press before doing the cylinder ON on the checking unit...

Page 189: ...n be seen Incorrect Incorrect 80 The wick tip cannot be seen Check that the wick tip can be seen from the checking finder 1 once a month If the wick tip cannot be seen adjust the wick position Inoorreot Correct Checking Ventilator Note The checking finder position can be moved by rotating the nozzle After checking the wick position set the checking finder so that it is facing you In this position ...

Page 190: ...c Manually oiling and greasing each section 2 Cleaning the air pump filter 3 Cleaning the water fountain 4 Cleaning each sensor surface 5 Cleaning the skid rollers 6 Cleaning the pull out rollers and guide rollers 7 8 9 10 11 12 13 14 Cleaning the powder spray device tRrasslf w tf llamtian Jg SQ ltftiO n rco o unQIGirqtffattt1niiO esmjal Cleaning the inside of the tank of the dampening solution co...

Page 191: ...ttlt oamPS ctiom setUtiQP 6itpt lattQn m fce l Cleaning the inside of the tank ofthe dampening solution circulation device ERtes S wJtl I Samiaufematl atata tBoatttfetll Cleaning the air compressor filter Cleaning the filter of the powder spray device rarassiwitb SamiauJfimatl taJate l lnaotte t Cleaning the element of the air compressor regulator Chapter 3 Periodic Maintenance Frequency Every mon...

Page 192: ... Repeat this 2 to 3 times Recommended lubrication list for the centralized oiling system and pump NOTICE 1 Use the recommended oil Do not use the used oil or oil with special additives 2 The specific gravity and viscosity of the oil for the centralized oiling system and pump is lower than that of the manual lubrication oil When this oil is used for the manual lubrication the lubrication effect wil...

Page 193: ...vity and viscosity of the manual lubrication oil is higher than that of the oil for the centralized oiling system and pump When this oil is used for the centralized oiling system andpump the oil circulation may be poor and then this may cause the trouble with the centralized oiling system and pump Maker Oil Grease ALVANIAGREASEEP 1 Shell GCOILSE100 ALVANIAGREASE 1 Mobil Mobil DTE Oil Heavy Mobilux...

Page 194: ...out the filter and remove any dirt and foreign particles on the filter and dip it in cleaning solution When the vacuum force of the pump is still low even after cleaning it please replace the filter with a new one Foreign particles will accumulate in the water fountain Remove any foreign particles in the water fountain Close the ON OFF valve of the flow hose on the dampening solution cooling circu...

Page 195: ...MPa When the pressure is lower than 0 6 MPa remove the element of the regulator and clean it with the neutral detergent Cleaning procedures 1 Remove the cover 1 4 Clean the element by using the neutral detergent 1 2 Tum the cover while pushing the button 1 align the cover arrow with the body arrow and remove the cover 5 Mount the removed parts in the reverse order 3 Turn the element holder 1 count...

Page 196: ...olution and water on the blanket cylinder surface Make sure that the cylinder is completely dry and then apply rust preventive oil over the entire surface of the blanket cylinder to protect it 2 Be careful that the blanket recovery solution and other chemicals do not adhere on the blanket cylinder surface If they adhere on the blanket cylinder surface wipe them off with a cotton rag containing wat...

Page 197: ...sion bolt the 114 to 112 turn further for the final tensioning 2 Loosen the tension knob and mount the blanket leading edge on the blanket cylinder clamp holders 1 on the leading edge Reference The fixing side of the blanket and under blanket with the tape is the leading edge 5 Turn the tension knob to tension the blanket I II l vJ n n jJl 1 1 3 Continuously pushing the for ward crawl button while...

Page 198: ...eparator and set the separator so that it is positioned 5 mm 0 197 out from the front surface of the sheet separator bracket and is 6 mm 0 236 above from the bottom of the notch in the sheet separator bracket Reference The standard line for positioning the sheet separator is marked on the sheet separator bracket So when mounting the sheet separator aligning it with this line assures that it is mou...

Page 199: ...rinting with large solids or when requiring high printing quality the replacement period of the roller will be quicker Reference When keeping an extra roller for replacement if the roller is not properly stored the roller may be damaged So please store it following the points below 1 Do not put the roller surface directly on the floor It should be held by the shaft section as shown in the illustra...

Page 200: ... over supply of dampening solution Replace it with a new one After replacing the sponge blade 1 fix the water control wiper on the bracket by using the fixing screw 2 When replacing it please follow the instructions included with it NOTICE Soak the water control wiper in water before mounting it on the press Mount the wet water control wiper on the press and run the press By doing this stable prin...

Page 201: ...ilter ofthe Dampening Solution Cooling Circulation Device When the filter is blocked the circulation function will be decreased When the filter starts to expand caused by the pressure of the dampening solution replace the filter Maintenance Edition 43 ...

Page 202: ...e an error message If an error message is indicated on the set counter display 1 on the delivery section operation panel please check following If the error message is indicated again please contact your service technician Error message Countermeasure E 1 E 2 Please contact your service technician E 3 E 5 Maintenance Edition 44 ...

Page 203: ...ay device A wARNING Mount the cover removed in place after cleaning Failure to follow this instruction may result in a serious injury The spray pump is inside the lower cover on the non operation side If the pump filter is dirty the vacuum force of the pump will be lowered Clean the filter periodically Cleaning procedures 1 Remove the cover 1 4 Take out the filter remove foreign particles on the f...

Page 204: ... When this oil is used for the manual lubrication the lubrication effect will be reduced prematurely Therefore only use this oil for the centralized oiling system andpump Maker Oil Shell TETRA OIL 32 or 46 Mobil Mobil DTE 24 or 25 ESSO UNIPOWER MP 32 or 46 Note The recommended oil is equivalent to antiwear type ISO International Organization for Standardization VG 32 or 46 Draining the water in th...

Page 205: ...e left 1 Double sheet detector sensor 2 Paper feed sensor 3 Blanket jam detector sensor 4 Cylinder ON sensor 5 Delivery pile lowering sensor 6 Water sensor NOTICE If using cleaning solution when cleaning the sensorsurface it will damage the sensor Only use a dry soft rag when cleaning Foreign particles and spray powder adhering on the sensor surface 1 through 5 will cause misfunctioning Wipe off t...

Page 206: ...he cleaning solution to enter the sensor body When the skid rollers do not rotate smoothly because dust or foreign particles are adhered on the bearing clean the bearing using a brush containing cleaning solution After cleaning it lubricate it with a little oil Note Wipe offany excess oil that adheres on the bearing when supplying too much 6 Cleaning the pull out rollers and guide rollers Maintena...

Page 207: ...ch has hardened because it contains moisture When the spray powder blocks the spray nozzle loosen the nut 1 remove the nozzle 2 and clean the nozzle 2 and nozzle tip 3 Note When removing the nut 1 be careful not to drop the washers s t twitJ t It1 ros nivsl gflUi9 fii Qltrr ti Rtii tt 9 Cleaning the inside of the tank of the dampening solution cooling circulation device Foreign particles and spray...

Page 208: ...1l i til 9 1t9iJI ti o R vrc l Cleaning the intermediate tank 12 Foreign particles and ink will accumulate on the bottom ofthe intermediate tank Drain the dampening solution in the tank and clean the tank with a soft sponge Note The dampening solution condensation around the intermediate tank will accumulate in the tray under the tank So please remove it Cleaning the dampening solution circulation...

Page 209: ...pping the plate mounting or removing press cannot be crawled in the this may be indicated forward direction crawl the press in the reverse direction a little first and then crawl in the forward direction 2 When the plate mounted indication E 5 lamp lights do the removing process without a plate Operation Edition 22 The tail edge insertion device does not move The tail edge insertion device may not...

Page 210: ...transfer because of high ink tack IExcess emulsification of the ink Maintenance Edition 46 Countermeasure 1 Check the plate and blanket packing thickness Introduction Edition 7 2 Check the plate pressure adjustment scale and impression pressure adjustment dial setting Operation Edition 16 and 43 3 Replace the blanket When the blanket is partially smashed Maintenance Edition 37 Adjust the ink rolle...

Page 211: ...Maintenance Edition 38 Retension the plate Operation Edition 13 1 Check the plate pressure adjustment scale and impression pressure adjustment dial setting Operation Edition 16 and 43 2 Check the plate and blanket packing thickness Introduction Edition 7 Check the setting of the feeder board Operation Edition 33 1 Season the paper to correct it to be flat 2 Fix the paper curl Operation Edition 73 ...

Page 212: ...per cutting Maintenance Edition 48 Countermeasure 1 Control the vacuum volume and blower volume Operation Edition 30 2 Clean the air pump filter Maintenance Edition 28 Clean and lubricate the skid rollers Maintenance Edition 30 1 Clean the static eliminator electrode Maintenance Edition 34 2 Adjust the humidity in the working area The normal humidity should be around 60 Countermeasure Reposition t...

Page 213: ... the stop finger The side edge ofthe paper does not contact the push side guide exactly due to poor paper cutting IThe paper is curled 90 90 t 0 90 1 Season the paper to correct it to be flat 2 Fix the paper curl Operation Edition 73 Countermeasure ISet the push side guide and spring Move the paper feed position laterally and set so that it does not contact the stop finger Cut the paper again 90 9...

Page 214: ...rys too fast Poor blade pressure on the ink roller cleanup attachment Maintenance Edition 50 Countermeasure Reposition the sheet separators Operation Edition 28 Reposition the retainers Operation Edition 37 Countermeasure 1 Season the paper to correct it to be flat 2 Fix the paper curl Operation Edition 73 1 Check the impression pressure adjustment dial setting Operation Edition 43 2 Check the bla...

Page 215: ...water fountain roller Ask your service technician Replace the water control wiper Maintenance Edition 42 Adjust the water roller pressure Maintenance Edition 14 When mounting a plate the tail edge is not inserted Cause IThe tail edge is not bent 12 Countermeasure Bend the plate tail edge by using the cover of the delivery section Operation Edition 13 When mounting a plate the tail edge is not inse...

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Page 217: ...Optional Accessories Edition This edition explains about 2 optional accessories the RYOBI PCS F and Blanket Cleaning Device ...

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Page 219: ...When mounting the cables between the press and operation stand fix the cables with the cable cover so as not to obstruct the operators working area around the press 2 For the place where this system is installed please prepare a light of over 1 500 lux 3 The LCD Liquid Crystal Display is used for the message indication on the operation stand therefore do not install the operation stand in a place ...

Page 220: ...eys 8 Memory Capacity 3 5 inch floppy disk 2DD 112 data files 2HD 224 data files Height Adjustment Gas spring pedal type 808 1 153 mm 31 81 45 39 Angle Adjustment Lever type 0 45 710 x 600 x 820 1 495 mm Dimensions L x W x H 2 4 X 1 11 X 2 8 1 7 When the inspection table is flat Net Weight 39 5 kg 87 lbs Design and specifications are subject to change without notice Optional Accessories Edition 2 ...

Page 221: ...it Only take out the floppy disk when the access lamp 1 ofthe floppy disk drive is OFF Iftaking it out while the lamp is ON the floppy disk and or the data may be damaged Also do not turn the operation stand power ON or OFF with a floppy disk in the floppy disk drive The data may be damaged 1 2 3 Push the eject button 2 of the floppy disk drive lightly The floppy disk will jump out about 1 em 0 39...

Page 222: ...er touch the magnetic surface of the floppy disk with your hand The access cover of the floppy disk can be opened by hand easily However if fingerprints finger oil or dust adhere on the magnetic surface of the disk saving and reading errors will result Access cover Be careful not to allow water or dust to come in contact with the floppy disk surface After the floppy disk is used it should be place...

Page 223: ... using the cleaning disk with a cleaning time of 10 seconds If the time until the error message is displayed is 3 seconds repeat the cleaning operation 3 times Precautions when using There are 2 types of cleaning disks dry and wet When doing the periodic maintenance use wet type disk Usually dry type disk is said to shorten the floppy disk drive life as it shaves the head of the floppy disk drive ...

Page 224: ...ted unit will open When pushing the button all the ink fountain keys on the selected unit will close Note The ink fountain key with the ink fountain key lock button C lighted will not move Optional Accessories Edition 6 6 7 Dl s D D 888 K L M 888 N J J5 4 5 6 Y tl SPl SP2 8 1 C A 3 ll Q BU UAG 0 E Ink fountain key 0 point reset button When pushing this button the lamp will light In this condition ...

Page 225: ... M Data reading button When pushing this button the lamp will light This is used to read the data on the floppy disk N Number input button This is used to input the job No when saving the data on the floppy disk Also this is used to input the color and conversion curve number on each unit 0 Reset button This is used to release the button operation H through M on the ink fountain preset panel and t...

Page 226: ...RYOBI PCS F 2 Stand section Optional Accessories Edition 8 A Height adjustment pedal Height of the inspection table can be adjusted B Angle adjustment lever Angle of the inspection table can be adjusted and fixed ...

Page 227: ...8 9 D 1 B SPJ SP4 SPO 0 4 4 5 6 m SP1 SP2 I II Jo lj JaEJ 1 c A w c II BU O LOcK G p 0 I Check that each button H through M on the ink fountain preset panel is OFF 2 Check that the lock button G is OFF 3 Select the unit by using the unit selection button F 4 Adjust the total ink fountain key opening volume while watching the ink fountain key opening volume display A by using the ink fountain total...

Page 228: ... IS FORMATTED OK YES OR NO 3 When wanting to format the disk push the button Q I INSERT DISK AND PRESS YES KEY I 4 Insert the floppy disk and push the button SELECT DISK AND PRESS YES KEY 1 2DD 720KB 2 2HD 1 44MB 5 Move the cursor by using the 8 or8 button of the number input buttons N After selecting the floppy disk type used push the button ALL SAVED DATA ARE CLEARED OK YES OR NO 6 When wanting ...

Page 229: ... used to save and call up the data and can be inputted by using the number from 1 figure to 8 figures For example input the 1 Push the button JOB NO 1 INSERT DISK AND PRESS YES KEY 4 Insert the formatted floppy disk and push the button 5 When completing data saving on the floppy disk a buzzer will sound 3 times and the data saving button L lamp will go off automatically The following message is in...

Page 230: ...ata and push the data reading button M SELECT DATA AND PRESS YES KEY l 2 3 4 IL________ The job No of the saved data is indicated For example the job No from 1 to 4 is inputted 3 Move the cursor by using the or8 button of the number input buttons N After selecting the data you want to read push the button For example select the job No 2 2 READING COMPLETE START OK YES OR NO 4 Push the button 5 The...

Page 231: ...OFF 2 Push the ink fountain key 0 point reset button E I ALL INK KEYS ARE CLOSED SELECT UNIT 3 Select the unit that you want to return the ink fountain key opening volume to 0 by using the unit selection button At this time you can select both the first and second units ALL SELECTED INK KEYS ARE CLOSED YES OR NO 4 Push the button to return the ink fountain keys on the selected unit to 0 in order a...

Page 232: ...Check that each button H through M on the ink fountain preset panel ink fountain key 0 point reset button E and lock button G are OFF 2 Push the convert button H DATA IS COPIED TO OTHER UNITS OK YES OR NO 3 Push the button The setting unit selection button F lamp will light in order and the following message is indicated on the message display P I SETTING NO UNIT INK KEY I 4 When completing the co...

Page 233: ...t to delete and push the data clear button J SELECT DATA AND PRESS YES KEY l 2 3 4 I _________ The job No of the memorized data is indicated For example the job No from 1 to 4 is inputted 3 Move the cursor by using the or8 button of the number input buttons N After selecting the data you want to delete push the button For example select the job No 1 1 IS ERASED OK YES OR NO 4 When pushing the butt...

Page 234: ...button G are OFF 2 Push the color conversion curve number set button K N0 1 UNIT N0 2 UNIT CYA 3 MAG 1 3 Set the color on each unit by using the number input buttons N Set each color input by using the following button Move the cursor by using the 8 or8 button I Black BLK 1 through 2 Custom color Cyan CYA Magenta MAG Yellow YEL 4 Set the conversion curve number for each unit For the relationship b...

Page 235: ...40 60 80 100 cu 0 2 6 11 16 20 26 1 3 7 13 18 23 29 2 4 8 15 20 26 32 3 5 9 17 22 29 35 4 6 11 19 25 32 38 5 7 13 21 28 35 41 6 8 15 23 31 38 44 7 9 17 25 34 41 47 8 10 19 27 37 44 50 9 11 21 29 40 47 53 10 12 23 31 43 50 56 60 50 40 Ink fountain key 30 opening volume 20 Conversion curve number 10 0 5 20 40 60 80 100 Image area percentage Optional Accessories Edition 17 ...

Page 236: ...6 17 18 19 20 60 50 40 Ink fountain key 30 opening volume 20 10 5 2 3 4 5 6 7 8 9 10 11 20 40 60 80 9 15 19 23 11 17 22 26 13 19 25 29 15 22 28 32 17 25 31 35 19 28 34 38 21 31 37 41 24 34 40 44 27 37 43 47 30 40 46 50 Conversion curve number o _ 5 20 40 60 80 100 Image area percentage Optional Accessories Edition 18 100 26 29 32 35 38 41 44 47 50 53 ...

Page 237: ...27 28 29 30 60 50 40 Ink fountain key 30 opening volume 20 10 5 20 2 4 3 5 4 6 5 7 6 9 7 11 8 13 9 15 10 17 11 19 40 60 80 6 9 13 8 12 16 10 15 19 12 18 23 15 21 27 17 24 31 20 27 35 22 30 39 25 33 43 27 36 47 No 21 Conversion curve number 0 _ L 5 20 40 60 80 100 Image area percentage 100 18 22 26 30 35 40 45 50 55 60 Optional Accessories Edition 19 ...

Page 238: ...e the cover opened Push the ink fountain 1 against the ink fountain roller and put the fixing knobs 2 into the brackets Then tighten the knobs to fix the ink fountain NOTICE When turning the ink fountain roller with no ink in the ink fountain the ink fountain roller may be damaged therefore please be careful NOTICE Before setting the ink fountain wipe off any foreign particles in the ink fountain ...

Page 239: ...2 Control the ink feeding volume Chapter 1 RYOBI PCS F Put the ink in the ink fountain Control the ink fountain key by using this system Optional Accessories 9 Optional Accessories Edition 21 ...

Page 240: ...y corrode when the acid or chlo rine reacts with the water Example ofpowerful corrosive chemicals Plate cleaner powerful acid Blanket cleaner chlorine type 2 If the press will not be operated for 3 days or more apply the rust preventive oil on the ink fountain roller after cleaning it Also if the printing room environment is one with a high temperature and damp the metal will easily corrode and ru...

Page 241: ...age is indicated when turning memory will be reformatted the power ON MISTAKE IN UNIT COLOR SETTING When setting the conversion curve the same color is set on the multiple Set a different color on each unit PRESS ESC KEY units MISTAKE IN CONVERSION CURVE A number over 30 for the Set a conversion curve number SETTING conversion curve has been set below 30 PRESS ESC KEY WRONG COLOR SETTING The color...

Page 242: ... the floppy disk does on it 1 not have the data Communication trouble to the key Please write down the message ERROROO 1 3 shown on the display then contact board your service technician Communication trouble to the Please write down the message ERROROO 4 5 shown on the display then contact motor control board your service technician Please write down the message ERROROlO 00 00 0 9 A F Other troub...

Page 243: ...ion panel EJ c J EJ EJ c A A Blanket cleaning button When pushing this button while the press is running the lamp will light The blanket on the unit selected by the unit selection button will be cleaned After the number of rotations set by the cycle setting is completed the lamp will go off During the printing it cannot be operated Optional Accessories Edition 25 ...

Page 244: ...ly Optional Accessories Edition 26 F Blanket cleaning solution bottle This bottle is the container that holds the blanket cleaning solution G Blanket cleaning solution changeover lever 1 I IJ The blanket cleaning solution is supplied to the first unit blanket cleaning device 21 IJ The blanket cleaning solution is supplied to the second unit blanket cleaning device 121 IJ The blanket cleaning solut...

Page 245: ...ubber packing 1 Ifthe bottle is mounted without the packing the cleaning solution in the cleaning tray may overflow So please be careful When shifting the blanket cleaning solution changeover lever to the EIJposition in the unit to be used the cleaning solution is supplied in the tray With the lever at this position the proper volume of the cleaning solution is automatically supplied into the tray...

Page 246: ...ocedures Optional Accessories Edition 28 There are 2 cycle setting buttons 1 and 2 When pushing either button the cycle indication 3 in the middle changes and at the same time the cycle indication and setting value will be indicated on the counter panel on the delivery section operation panel Note When pushing the button 1 the cycle set number is increased and when pushing the button 2 the cycle s...

Page 247: ...Please entrust the waste disposal company with the waste solution 2 Remove the blanket cleaning device and clean it Shift the roller release lever in the direction of the arrow and release the cleaning roller and squeeze roller IBt J ttaw jJPljQtttmatJ RJa e lltuge sl Shift the lock levers operation and non operation sides in the direction of the arrow and remove the blanket cleaning device 12 g t...

Page 248: ... rollers Take out the sponge roller from the cleaning tray After dipping the sponge roller in the cleaning solution clean the sponge roller using the sponge roller cleaner by squeezing it out Repeat this process a couple of times When using the sponge roller with ink foreign particles and etching solution adhered the blanket cleaning effect will be reduced Clean the cleaning tray Remove the tray a...

Page 249: ...n mount the cleaning device base body Shift the lock lever in the direction of the arrow to fix it Shift the roller release lever in the direction of the arrow 2 5 Caution When Replacing the Blanket When replacing the blanket first remove the first unit blanket cleaning device and then replace the blanket For the second unit the blanket cleaning device does not have to be removed Optional Accessor...

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Page 255: ...hange of the table height adjustment method on the RYOBI PCS F operation stand 2 Change of the cleaning of the compressor regulator element 3 Change of the ink fountain Order No M5342 01 001 Control No M5342 01 08 1 Rev 1 Sept 03 MP2135900 Printed in Japan ...

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Page 257: ...dication Liquid crystal display LCD Number of Ink Fountain Keys 8 Memory Capacity 3 5 inch floppy disk 2DD 112 data files 2HD 224 data files Height Adjustment Fixing with bolt 800 980 mm 31 5 38 58 60mm 2 36 pitch 4 position settings Angle Adjustment Lever type 0 45 Dimensions L x W x H 710 X 600 X 1 395 mm 27 95 X 23 62 X 54 92 When the inspection table is in the highest position Net Weight 39 5 ...

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Page 259: ...g the element The standard pressure of the regulator is 0 6 MPa When the pressure is lower than 0 6 MPa remove the element of the regulator and clean it with the neutral detergent Cleaning procedures 1 Remove the cover 1 1 4 Tum the cover 1 and remove it 7 Mount the removed parts in the reverse order 1 1 2 Loosen the screw 1 to remove 3 Check the pressure gauge 1 to all air be 0 5 Turn the element...

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Page 261: ... After shifting the lever close the cover opened Push the ink fountain 1 against the ink fountain roller and put the fixing knobs 2 into the brackets Then tighten the knobs to fix the ink fountain NOTICE When turning the ink fountain roller with no ink in the ink fountain the ink fountain roller may be damaged therefore please be careful NOTICE Before setting the ink fountain wipe off any foreign ...

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Page 263: ... powerful acid Blanket cleaner chlorine type 2 If the press will not be operated for 3 or more days apply rust preventive oil on the ink fountain roller after cleaning it Also if the printing room environment is high temperature and or damp the metal will easily corrode and rust Therefore apply rust preventive oil on the ink fountain roller after cleaning it After cleaning apply a little spray typ...

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Page 265: ...5342 01 01 3 f RYOBI UMITED GRAPHIC SYSTEMS DIVISION 800 2 UKAI CHO FUCHU SHI HIROSHIMA KEN 726 0002 JAPAN TEL 81 847 40 1600 FAX 81 847 40 1601 RYOBI home page http www ryobi group co jp Rev 3 Sept 00 MP4405800 7 Printed in Japan ...