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1.

KNOW YOUR POWER TOOL. Read owner's
manual carefully. Learn its applications and
limitations as well as the specific potential
hazards related to this tool.

2.

GUARD AGAINST ELECTRICAL SHOCK
BY PREVENTING BODY CONTACT WITH
GROUNDED SURFACES. 
For example:
Pipes, radiators, ranges, refrigerator
enclosures.

3.

KEEP WORK AREA CLEAN. Cluttered areas
and benches invite accidents.

4.

AVOID DANGEROUS ENVIRONMENT.
Don't use power tools in damp or wet locations
or expose to rain. Keep work area well lit.

5.

KEEP CHILDREN AND VISITORS AWAY.
All visitors should wear safety glasses and be
kept a safe distance from work area. Do not let
visitors contact tool or extension cord.

6.

STORE IDLE TOOLS. When not in use tools
should be stored in a dry, high or locked-up
place – out of the reach of children.

7.

DON'T FORCE TOOL. It will do the job better
and safer at the rate for which it was designed.

8.

USE RIGHT TOOL. Don't force small tool or
attachment to do the job of a heavy duty tool.
Don't use tool for purpose not intended – for
example – Don't use a circular saw for cutting
tree limbs or logs.

9.

DRESS PROPERLY. Do not wear loose
clothing or jewelry. They can be caught in
moving parts. Rubber gloves and nonskid
footwear are recommended when working
outdoors. Also, wear protective hair covering
to contain long hair and keep it from being
drawn into air vents.

10. ALWAYS WEAR SAFETY GLASSES WITH

SIDE SHIELDS. Everyday eyeglasses have
only impact resistant lenses; they are NOT
safety glasses.

11. PROTECT YOUR LUNGS.  Wear a face or

dust mask if operation is dusty.

12. PROTECT YOUR HEARING. Wear hearing

protection during extended periods of
operation.

13. DON'T ABUSE CORD. Never carry tool by

cord or yank it to disconnect from receptacle.
Keep cord from heat, oil, and sharp edges.

14. SECURE WORK. Use clamps or a vise to

hold work. It's safer than using your hand and
it frees both hands to operate tool.

15. DON'T OVERREACH. Keep proper footing

and balance at all times. Do not use on a
ladder or unstable support.

16. MAINTAIN TOOLS WITH CARE. Keep tools

sharp at all times, and clean for best and
safest performance. Follow instructions for
lubricating and changing accessories.

17. DISCONNECT TOOLS. When not in use,

before servicing, or when changing
attachments, blades, bits, cutters, etc., all
tools should be disconnected.

18. REMOVE ADJUSTING KEYS AND

WRENCHES. Form habit of checking to see
that keys and adjusting wrenches are removed
from tool before turning it on.

19. AVOID ACCIDENTAL STARTING. Don't

carry plugged-in tool with finger on switch. Be
sure switch is off when plugging in.

20. MAKE SURE YOUR EXTENSION CORD IS

IN GOOD CONDITION.  When using an
extension cord, be sure to use one heavy
enough to carry the current your product will
draw. An undersized cord will cause a drop in
line voltage resulting in loss of power and
overheating. A wire gage size (A.W.G.) of at
least 16 is recommended for an extension
cord 50 feet or less in length. A cord exceeding
100 feet is not recommended. If in doubt, use
the next heavier gage. The smaller the gage
number, the heavier the cord.

21. OUTDOOR USE EXTENSION CORDS.

When tool is used outdoors, use only extension
cords intended for use outdoors. Outdoor
approved cords are marked with the suffix W-
A, for example - SJTW-A or SJOW-A.

22. KEEP BLADES CLEAN AND SHARP. Sharp

blades minimize stalling and kickback.

23. KEEP HANDS AWAY FROM CUTTING

AREA. Keep hands away from blades. Do not
reach underneath work while blade is rotating.
WARNING: BLADES COAST AFTER TURN
OFF.

24. NEVER USE IN AN EXPLOSIVE

ATMOSPHERE. Normal sparking of the motor
could ignite flammable liquids, gases, or
fumes.

READ ALL INSTRUCTIONS

Summary of Contents for DBJ50

Page 1: ...owner s manual before using your new detail biscuit joiner Pay close attention to the Rules for Safe Operation Warnings and Cautions If you use your detail biscuit joiner properly and only for what i...

Page 2: ...tions vital to the operation or maintenance of the equipment IMPORTANT Servicing of a tool with double insulation requires extreme care and knowledge of the system and should be performed only by a qu...

Page 3: ...from receptacle Keep cord from heat oil and sharp edges 14 SECURE WORK Use clamps or a vise to hold work It s safer than using your hand and it frees both hands to operate tool 15 DON T OVERREACH Kee...

Page 4: ...in 38 mm DIAMETER SPECIFIEDBLADES Donotusebladeswith incorrectsizeholes Neverusebladewashers or bolts that are defective incorrect or not specified 34 AVOID CUTTING NAILS Inspect for and remove all n...

Page 5: ...help line up adjoining surfaces When a water based glue is used the biscuits swell in the joint making an extremely strong and firm bond White glue yellow glue carpenters glue hide glue and aliphatic...

Page 6: ...Page 6 EDGE TO EDGE JOINTS DETAIL BISCUIT JOINER DBJ50 TYPICAL APPLICATIONS BUTT JOINTS T JOINT MITER JOINTS 0 1 2 3 1 2 5 16 3 4 45 90...

Page 7: ...ut from 90 to 45 or vice versa The height of the fence at 90 can be set between 0 to 3 4 in from the center of the blade The height of the fence at 45 can be set between 5 16 in to 13 16 in from the c...

Page 8: ...familiarize yourself with all operating features and safety requirements Fig 2 WARNING Do not attempt to modify this tool or create accessories not recommended for use with this tool Any such alterat...

Page 9: ...Nextreleaseknurledadjustmentknobandjamnutapplying pressure from spring on depth adjustment knob Make a test cut in a scrap piece of wood Fit the correct size biscuit into biscuit slot If biscuit slot...

Page 10: ...front base align with a tab on the backside of the fence See Figure 6 This alignment keeps the fence square at each height setting Tighten height adjustment knobs securely FENCE ROTATION ANGLE ADJUSTM...

Page 11: ...er materials use additional biscuits stacked above each other When making edge to edge joints the more biscuits you use the stronger the joint will be The following sections illustrate how to make var...

Page 12: ...r marks on the fence with the centerline mark s on the board Depress the switch trigger and let the motor build to its maximumspeed thengraduallypushbiscuitjoinerforward to extend the blade into the w...

Page 13: ...at desired dimension on the scale select the correct depth of cut setting for the biscuit size you plan to use clamp workpiece securely then cut each slot at the marked centerline intersection Next y...

Page 14: ...lue sets up Upon completion of a T joint cutting operation reinstall the fence on the front base by reversing TO REMOVE FENCE procedure Place height adjustment knob bolts in key hole slots and align b...

Page 15: ...ong sides up This will assure that the outside surfaces will match See Figure 18 Set fence angle at 45 Slide the fence up or down until fence height is at desired setting Tighten height adjustment kno...

Page 16: ...a workbench in the order in which they will be hinged Determine the location of each hinge joint and mark the centerofeachjointbydrawingalineacrosseachworkpiece Set fence angle at 90 Loosen height adj...

Page 17: ...nd lock blade preventing it from rotating Using a 9 64 in hex key remove blade screw NOTE Turn blade screw counterclockwise to remove See Figure 22 Remove outer blade washer and blade Clean wood parti...

Page 18: ...and release springs from tabs on bearing plate See Figure 24 Lift adjustment rod away from bearing plate and remove rear base With front and rear base assemblies removed place your biscuit joiner ups...

Page 19: ...ailable at the time this manual was printed Item No Description Quantity 4600411 Size R1 Accu Biscuits Canister Pack 110 Pcs 4600412 Size R2 Accu Biscuits Canister Pack 100 Pcs 4600413 Size R3 Accu Bi...

Page 20: ...clean blade bearing plate base assembly slots and surrounding areas See CLEANING BASE ASSEMBLY section on page 18 3 Blade becomes difficult to push in when cutting slots Blade does not retract proper...

Page 21: ...Page 21 NOTES...

Page 22: ...Before using any extension cord inspect it for loose or exposed wires and cut or worn insulation Ampere rating on tool data plate 0 2 0 2 1 3 4 3 5 5 0 5 1 7 0 7 1 12 0 12 1 16 0 Cord Length Wire Siz...

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