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SWITCH BOX

20

Switch Box Familiarization

The purpose of this section is to familiarize the user with
the operation of the switch box BEFORE the router is
plugged in.

WARNING:

DO NOT plug the router in at this time. A live switch
will start the router and an unprepared user could be
seriously injured.

See Figure 27

The switch box also features a safety key that prevents
tools plugged into the switch box from being turned ON
inadvertently. Removal of the safety key disables the
switch box by locking the switch in the OFF position.
Strike the switch paddle with your hand to turn the router
OFF in an emergency situation. Please note paddle switch
positions and reset button at this time.

Fig. 27

reset button

safety key

paddle switch

Operation of Switch Box and Router

Make sure router switch is OFF and switch box is OFF
BEFORE proceeding.

1. Insert the yellow safety key into the switch box.

2. Position router power switch to ON.

NOTE: If your router requires the use of the switch trigger
and "Lock-On" button, refer to your Router Owner's
Manual for operating instructions.

3. Insert finger under paddle and pull switch to ON 

position.

4. To turn router OFF, push paddle down.

WARNING:

Router bit must come to a complete stop before 
leaving router table unattended.

5. Lock switch to OFF position by removing key from

switch box.

For Routers With "LOCK-ON" Feature

The "LOCK-ON" feature will not permit the router to be 
turned ON by the switch box, but it can be turned OFF by
the switch box. Operate as follows: 

1. Place the switch box to ON as pre-viously described.

The router should NOT start even though the trigger
lock is in the "LOCK-ON" position. Refer to your Router
Owner's Manual.

2. To start router, depress trigger and engage "LOCK-ON"

button. Router should start.

NOTE: The router will not start if the router switch is 
already in the "LOCK-ON" position. In this case, unlock
the trigger, depress the trigger to start the router, then 

re-engage the "LOCK-ON" button.

3. To turn router OFF, push switch paddle down.

Circuit Breaker

If an overload occurs, the circuit breaker inside the 
switch box trips and interrupts power to the router and any
accessories. If this happens: 

1. Unplug the power cord.

2. Remove the workpiece from the router bit and table.

3. Find the cause of the overload and correct.

4. Push the reset button to reset it. 

See Figure 27

.

5. Plug in power cord.

6. Follow instructions under Operation of Switch Box and

Router to reset router.

WARNING:

When router table is not in use, always: 
1. Place the switch box in OFF position and remove

the safety key.

2. Place router power switch in OFF position.
3. Unplug switch box from wall outlet.
4. Remove router bit.
5. Make sure router collet assembly is below router

table.

6. Remove and place safety key in a secure location.

Remember where you place the safety key.

WARNING:

If breaker trips, or the router stalls, or if the power fails
for any other reason, place the switch box in the OFF
position, remove the safety key, and unplug the switch
box from the wall outlet.

Summary of Contents for RT601W

Page 1: ...able has been engineered and manufactured to Ryobi s high standard for dependability ease of operation and operator safety Properly cared for it will give you years of rugged trouble free performance...

Page 2: ...can result in foreign objects being thrown into your eyes which can result in severe eye damage Before beginning tool operation always wear safety goggles or safety glasses with side shields and a fu...

Page 3: ...ect and use suitable cords NEVER carry tool by cord or yank it to disconnect from receptacle Protect cord from heat oil and sharp edges For outdoor operation use extension cords intended for outdoor u...

Page 4: ...or attachment to do a job for which it was not designed It will do the job better and more safely at the rate for which it was designed I Use clamps or a vise to hold work when practical Using clamps...

Page 5: ...Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious personal injury ROUTER TABLE features include Fig 1 Universal router adapter plate U...

Page 6: ...PACKAGE CONTENTS AND HARDWARE LEGEND 6 ITEM DESCRIPTION QTY A Safety shield 1 A B Fence 1 B C Tabletop 1 C D Extension 2 D E Leg support left 2 E F Leg support right 2 F G Leg 4 G H Switch box 1 H...

Page 7: ...RDWARE LEGEND 7 ITEM DESCRIPTION QTY J Miter guide 1 J K Miter bar 1 K L Knob screw 2 L M Knob 8 M N Miter pointer 1 N P Footpad 4 P Q Featherboard 3 Q R Sliding block 2 R S Swivel piece 4 S T Clamp 4...

Page 8: ...sert 1 W X Tabletop insert 1 X small hole Y Tabletop insert 1 Y medium hole Z Tabletop insert 1 Z large hole AA Carriage bolt 1 AA M 6 x 30 AB Countersink screw 4 AB with nose M 6 x 65 AC Self tapping...

Page 9: ...M DESCRIPTION QTY AJ Countersink screw 8 AJ M 4 x 12 AK Washer 6 4 DIN 9021 10 AK AL Washer 6 4 DIN 125 4 AL AM Toothed washer 34 AM 5 3 DIN 6797 AN Hex nut M 4 8 AN AP Hex nut M 5 18 AP AQ Hex nut M...

Page 10: ...Attach each extension to the ends of the table and fasten together using 6 pan head screws AD 6 toothed washers AM and 6 hex nuts AP provided Use a 2 Phillips screwdriver to keep from stripping the sc...

Page 11: ...rovided Use a 2 Phillips screwdriver to keep from stripping the screw heads 7 Place the router table on its legs CAUTION Control the alignment of tabletop and the two extenions by sliding miter bar K...

Page 12: ...unting the router by using the centering pin description later in your manual TO ATTACH THE FENCE See Figure 7 10 Attach the safety shield A to the fence B with 2 pan head screws AE Use a 3 Phillips s...

Page 13: ...he feather board Q Secure by placing washer AK over the hex head screw AF Screw together by turning the knob M clockwise NOTE Do not completely tighten at this stage Fig 10 Fig 11 See Figure 11 14 Pos...

Page 14: ...EMBLY 14 WARNING Before mounting the router make sure you have read and understood pages 10 14 of your owner s manual Fig 13 AA 1 AK 1 AC 2 M AK N AC AC AA SECURING THE ROUTER TABLE WARNING DO NOT use...

Page 15: ...60K R160V R161K R161KT R162K R165 R180 R180PL R1801M A AB Porter Cable 690 691 693LRPK 694VK 892 893PK 895PK 1001 8931 9690LR D Milwaukee 26941 5615 21 5616 21 5619 20 D Hitachi KM12VC D Black Decker...

Page 16: ...s in the tabletop 5 Insert three machine screws from router base plate through holes in tabletop and into router mounting holes Tighten securely 6 Routers with A and AB hole pattern use the three coun...

Page 17: ...epeat the above procedures for the 3 remaining clamps Fig 21 M AK S T AK 4 AB AB 4 AQ 4 AL 4 Fig 19 AB AL AQ See Figure 18 6 Screw the three locating pins V into nuts on adapter plate from top side at...

Page 18: ...ssemble one or more of the clamps that secure the router to the table top Fig 22 Remove and replace the drop in plate See Figure 23 Remove and replace the drop in plate in tabletop as follows 1 Loosen...

Page 19: ...rician if you do not understand the grounding procedures or if you are not sure whether the switch box is correctly grounded REPLACE DAMAGED CORDS Damaged and or worn cords must be repaired or replace...

Page 20: ...router to be turned ON by the switch box but it can be turned OFF by the switch box Operate as follows 1 Place the switch box to ON as pre viously described The router should NOT start even though the...

Page 21: ...h light pressure pull up on the insert NOTE Remove the router bit from the router before attempting to remove an insert WARNING Before removing insert switch box must be in OFF position router switch...

Page 22: ...hten fence clamping knobs 6 Adjust router height so the cutting edge of the bit contacts line 2 7 Make sure bit is securely tightened in the collet Fig 30 Pencil line 1 Pencil line 2 WARNING Feed work...

Page 23: ...emove waste material as you go Fig 32 3 Tighten the 4 knobs securely see Figure 33 NOTE DO NOT let the fence slides touch the router bit Fig 33 Fig 34 Using ball bearing guided bits veining fluting an...

Page 24: ...e safety shield out of the way and remove the fence Using the router without the safety shield and fences in place can lead to serious personal injury Use extreme caution Operate the router without sa...

Page 25: ...bar slot are parallel before cutting To cut miters unclamp knob that secures the protractor head Turn head up to 60 in either direction Retighten knob When making cuts using the miter guide hold the w...

Page 26: ...3 3 3 3 4 5 4 5 6 7 7 8 9 11 11 12 13 13 13 13 13 15 16 17 18 19 20 21 22 23 24 26 29 27 28 26 39 26 26 26 26 26 26 30 30 31 32 31 32 31 33 31 33 31 33 31 33 33 33 33 32 30 30 34 35 37 36 37 38 38 42...

Page 27: ...bag 3 119900177 25 V 116550017 Locating pin 3 26 AK 116700165 Washer 6 4 DIN 9021 10 27 AQ 116700167 Hex nut M6 4 28 AL 116700175 Washer 6 4 DIN 125 4 29 AB 116700172 Countersink screw with nose M6x6...

Page 28: ...r service simply contact your nearest Ryobi Authorized Service Center Be sure to provide all pertinent facts when you call or visit Please call 1 800 525 2579 for your nearest Ryobi Authorized Service...

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