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15

INSTALLATION—PNEUMATIC KILL SWITCH CHECK AND ADJUSTMENT

NOTE: If the reversing edge is set too sensitive,

the door may reverse direction during the
closing cycle, without the reversing edge
coming in contact with an object. If this
occurs, readjust the reversing edge
switch.

PNEUMATIC KILL SWITCH CHECK AND 
ADJUSTMENT

A kill switch has been mounted in the bottom bar 
assembly to prevent door operation if the breakaway 
bottom bar becomes separated from either side column.

Kill Switch Check

Take precautions to prevent the door from
being opened or closed while performing
the following procedure.

1.

Raise or lower the door to approximately head or 
chest height and stop the door.

NOTE: It should not be possible to restart the door

until the door has been reassembled and
the control system reset.

2.

Push the breakaway bottom bar out of the side col-
umn. Door should not operate until control box is 
reset. (See Figure 35 and Figure 36.)

If the kill switch did not operate properly: 

Adjust 

the kill switch and then recheck it. (See “Kill Switch 
Air Bleed Adjustment” on this page.)

If the kill switch operated properly: 

Reinstall the 

bottom bar into the side column. (See “RESET-
TING BOTTOM BAR ASSEMBLY” on page 16.)

Figure 35

Figure 36

Kill Switch Air Bleed Adjustment

1.

The kill switch is mounted in the bottom bar assembly, 
on the same side as the door motor. To access the 
switch, first remove the access cover. (See Figure 37.)

Figure 37

2.

Make sure the clear PVC hose is tight on the air 
input post so that air leakage cannot occur and 
vibration will not cause the hose to fall off. Also 
make sure the hose is not kinked. (See Figure 38.)

Figure 38

3.

The air bleed has been set at the factory and should 
not require adjustment. To adjust the air bleed, turn 
the air bleed adjustment screws located on the front 
and back of the switch fully clockwise, but do not 
overtighten. Then turn each screw back counter-
clockwise one full turn. (See Figure 38.)

4.

To adjust the kill switch sensitivity, see “Kill Switch 
Sensitivity Adjustment” on page 16.

A7500050

Bottom Bar

Plastic Tabs Out
of Side Column

Air Switch Bladder 

A8500179

Bottom Bar Assembly

Breakaway Tabs

A7500198

Bottom Bar

Access Cover

A7500202

PVC Hose Must 
Be Tight

 

on

Air Input Post

Kill Switch (On
Same Side as
Door Motor)

Air Bleed
Adjustment
Screw (One
on Front and
One on Back

Summary of Contents for Pharma-Roll

Page 1: ...Pharma Roll Installation Manual Revision January 15 2009 0715009 Rytec Corporation 2007...

Page 2: ......

Page 3: ...3 Concrete Block or Brick Walls 3 Wood Block Brick or Insulated Walls 3 Insulated Wall 3 Insulated Wall 3 LOCATING CENTERLINE OF DOOR OPENING 4 LOCATING SIDE COLUMNS 4 SIDE COLUMNS 5 SIDE COLUMN MOTO...

Page 4: ...leed Check 14 Reversing Edge Switch Sensitivity Adjustment 14 PNEUMATIC KILL SWITCH CHECK AND ADJUSTMENT 15 Kill Switch Check 15 Kill Switch Air Bleed Adjustment 15 Kill Switch Sensitivity Adjustment...

Page 5: ...ly covering the control panel and electrical components of that door That schematic was shipped inside the control panel DOOR SERIAL NUMBER S Your DOOR SERIAL NUMBER information can be found in three...

Page 6: ...S 1 A forklift must be supplied by the customer dealer or installer 2 Two installers are required NOTE One installer must be a qualified electrical technician and all electrical work must meet applica...

Page 7: ...mer Support Depart ment at 800 628 1909 NOTE Use in diameter threaded through bolts or in diameter threaded rods to anchor the door to all wall applications Use in diameter concrete anchor bolts to an...

Page 8: ...han the production width of the door If the width of the opening is narrower than the width of the door do not proceed with the installation Contact your Rytec repre sentative or Rytec Customer Suppor...

Page 9: ...edge of the layout line See Figure 12 Figure 12 It is critical that the side columns are mounted level and square to the wall and floor both vertically and horizontally A 4 ft level and carpenter s sq...

Page 10: ...de a side column motor support will be sup plied with the small parts box as seen in Figure 13 Failure to install this part prop erly may result in equipment failure and or personal injury Figure 13 I...

Page 11: ...The U brackets and mounting hardware were shipped in the small parts carton See Figure 16 IMPORTANT Attach the large U bracket to the drive motor side column with the screw hole located 6 in from the...

Page 12: ...bly until it is secured to both side columns Use care when handling the fabric roll to ensure that the fabric is not torn or dam aged DO NOT remove the shipping bands holding the fabric to the roll IM...

Page 13: ...the hardware securing the motor and the flange bearing mounting brackets to the side col umns Then tighten the set screw to lock the flange bearing to the drum shaft See Figure 20 and Figure 21 Figur...

Page 14: ...e release lever located on the motor brake assembly The brake must be in the engaged position See Figure 23 Figure 23 NOTE When released the motor brake will de fault to the engaged position 2 Cut and...

Page 15: ...e following procedure NOTE The door is shipped with two sets of photo eyes One set monitors the back side of the door The other set monitors the front side of the door Each set consists of an emitter...

Page 16: ...f each wire cable onto the end of the photo eyes NOTE Be sure the path through which the wire cables are routed hides and protects them from damage If necessary run conduit to each mounting bracket to...

Page 17: ...oop is used all wiring from the fused disconnect to the control box and from the control box to the motor mount side column as well as conduit running from the control box to the floor is pro vided by...

Page 18: ...djustment To check the air bleed turn the air bleed adjustment screws located on the front and back of the switch fully clockwise but do not overtighten Then turn the screws back counter clockwise one...

Page 19: ...nt on this page If the kill switch operated properly Reinstall the bottom bar into the side column See RESET TING BOTTOM BAR ASSEMBLY on page 16 Figure 35 Figure 36 Kill Switch Air Bleed Adjustment 1...

Page 20: ...properly aligned Placing your hand in front of the receiver breaks the light path and causes the yellow light to go out Removing your hand causes the yellow light to go back on Photo Eye Test Personne...

Page 21: ...42 2 Attach the hood cover section to the head extrusion See Figure 43 Secure cover to extrusion and end panels using 14 x in LG 410 SS screws Figure 43 3 Attach motor cover to end cover and hood with...

Page 22: ...n if reversing edge on the bottom bar comes in contact with an object during the down travel of the door panel See PNEUMATIC REVERSING EDGE SWITCH ADJUSTMENT on page 14 for test and adjustment procedu...

Page 23: ...NOTES 19...

Page 24: ......

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