background image

1

INTRODUCTION—DOOR SERIAL NUMBER(S)

INTRODUCTION

The information contained in this manual will allow you 
to install your Rytec Pharma-Roll

®

 Door in a manner 

that will ensure maximum life and trouble-free opera-
tion.

Any unauthorized changes in procedure, or failure to fol-
low the steps as outlined in this manual, will automati-
cally void the warranty. Any changes in the working 
parts, assemblies, or specifications as written that are 
not authorized by Rytec Corporation, will also cancel 
the warranty. The responsibility for the successful oper-
ation and performance of this door lies with the owner of 
the door.

DO NOT OPERATE OR PERFORM MAINTENANCE 
ON THIS DOOR UNTIL YOU READ AND UNDER-
STAND THE INSTRUCTIONS CONTAINED IN THIS 
MANUAL.

If you have any questions, contact your Rytec represen-
tative or call the Rytec Customer Support Department 
at 800-628-1909. Always refer to the serial number of 
the door when calling the representative or Customer 
Support. The serial number plate is located inside one 
of the side columns.

The wiring connections in this manual are for general 
information purposes only. A wiring schematic is pro-
vided with each individual door specifically covering the 
control panel and electrical components of that door. 
That schematic was shipped inside the control panel.

DOOR SERIAL NUMBER(S)

Your 

DOOR SERIAL NUMBER

 information can be 

found in three universal locations. These are at the 
inside of either side column (approximately eye level), 
on the drive motor, and on the inside door of the System 
3 control panel. (See Figure 1.)

IMPORTANT:  When installing multiple doors

of the same model but in differ-
ent sizes, verify the serial num-
ber in the control panel with the
one in the side column.

Figure 1

HOW TO USE MANUAL

Throughout this manual, the following key words are 
used to alert the reader to potentially hazardous situa-
tions, or situations where additional information to suc-
cessfully perform the procedure is presented:

WARNING is used to indicate the potential
for personal injury, if the procedure is not
performed as described.

CAUTION is used to indicate the potential
for damage to the product or property
damage, if the procedure is not followed
as described.

IMPORTANT: IMPORTANT is used to relay

information CRITICAL to the
successful completion of the
procedure.

NOTE: NOTE is used to provide additional infor-

mation to aid in the performance of the
procedure or operation of the door, but not
necessarily safety related.

A7500253

Drive Motor/Gearbox

Left Side Column

Right Side
Column

Rytec
System 3
Control 
Panel

Summary of Contents for Pharma-Roll

Page 1: ...Pharma Roll Installation Manual Revision January 15 2009 0715009 Rytec Corporation 2007...

Page 2: ......

Page 3: ...3 Concrete Block or Brick Walls 3 Wood Block Brick or Insulated Walls 3 Insulated Wall 3 Insulated Wall 3 LOCATING CENTERLINE OF DOOR OPENING 4 LOCATING SIDE COLUMNS 4 SIDE COLUMNS 5 SIDE COLUMN MOTO...

Page 4: ...leed Check 14 Reversing Edge Switch Sensitivity Adjustment 14 PNEUMATIC KILL SWITCH CHECK AND ADJUSTMENT 15 Kill Switch Check 15 Kill Switch Air Bleed Adjustment 15 Kill Switch Sensitivity Adjustment...

Page 5: ...ly covering the control panel and electrical components of that door That schematic was shipped inside the control panel DOOR SERIAL NUMBER S Your DOOR SERIAL NUMBER information can be found in three...

Page 6: ...S 1 A forklift must be supplied by the customer dealer or installer 2 Two installers are required NOTE One installer must be a qualified electrical technician and all electrical work must meet applica...

Page 7: ...mer Support Depart ment at 800 628 1909 NOTE Use in diameter threaded through bolts or in diameter threaded rods to anchor the door to all wall applications Use in diameter concrete anchor bolts to an...

Page 8: ...han the production width of the door If the width of the opening is narrower than the width of the door do not proceed with the installation Contact your Rytec repre sentative or Rytec Customer Suppor...

Page 9: ...edge of the layout line See Figure 12 Figure 12 It is critical that the side columns are mounted level and square to the wall and floor both vertically and horizontally A 4 ft level and carpenter s sq...

Page 10: ...de a side column motor support will be sup plied with the small parts box as seen in Figure 13 Failure to install this part prop erly may result in equipment failure and or personal injury Figure 13 I...

Page 11: ...The U brackets and mounting hardware were shipped in the small parts carton See Figure 16 IMPORTANT Attach the large U bracket to the drive motor side column with the screw hole located 6 in from the...

Page 12: ...bly until it is secured to both side columns Use care when handling the fabric roll to ensure that the fabric is not torn or dam aged DO NOT remove the shipping bands holding the fabric to the roll IM...

Page 13: ...the hardware securing the motor and the flange bearing mounting brackets to the side col umns Then tighten the set screw to lock the flange bearing to the drum shaft See Figure 20 and Figure 21 Figur...

Page 14: ...e release lever located on the motor brake assembly The brake must be in the engaged position See Figure 23 Figure 23 NOTE When released the motor brake will de fault to the engaged position 2 Cut and...

Page 15: ...e following procedure NOTE The door is shipped with two sets of photo eyes One set monitors the back side of the door The other set monitors the front side of the door Each set consists of an emitter...

Page 16: ...f each wire cable onto the end of the photo eyes NOTE Be sure the path through which the wire cables are routed hides and protects them from damage If necessary run conduit to each mounting bracket to...

Page 17: ...oop is used all wiring from the fused disconnect to the control box and from the control box to the motor mount side column as well as conduit running from the control box to the floor is pro vided by...

Page 18: ...djustment To check the air bleed turn the air bleed adjustment screws located on the front and back of the switch fully clockwise but do not overtighten Then turn the screws back counter clockwise one...

Page 19: ...nt on this page If the kill switch operated properly Reinstall the bottom bar into the side column See RESET TING BOTTOM BAR ASSEMBLY on page 16 Figure 35 Figure 36 Kill Switch Air Bleed Adjustment 1...

Page 20: ...properly aligned Placing your hand in front of the receiver breaks the light path and causes the yellow light to go out Removing your hand causes the yellow light to go back on Photo Eye Test Personne...

Page 21: ...42 2 Attach the hood cover section to the head extrusion See Figure 43 Secure cover to extrusion and end panels using 14 x in LG 410 SS screws Figure 43 3 Attach motor cover to end cover and hood with...

Page 22: ...n if reversing edge on the bottom bar comes in contact with an object during the down travel of the door panel See PNEUMATIC REVERSING EDGE SWITCH ADJUSTMENT on page 14 for test and adjustment procedu...

Page 23: ...NOTES 19...

Page 24: ......

Reviews: