RYTEC PredaDoor NXT, Installation Manual

Page 1: ...e 262 677 9046 Fax 262 677 2058 Rytec Website www rytecdoors com Rytec On line store www rytecparts com Rytec E mail helpdesk rytecdoors com Parts E mail Parts rytecdoors com Revision AB 11 1 18 R1060168 0 Rytec Corporation 2009 PredaDoor NXT Installation Manual ...

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Page 3: ...Brick or Insulated Walls 3 Insulated Walls 3 LOCATING CENTERLINE OF DOOR OPENING 3 LOCATING SIDE COLUMNS 4 SIDE COLUMNS 5 SPREADER ASSEMBLY 6 Door without Hood Assembly 6 Door with Hood Assembly 7 HEAD ASSEMBLY 7 BOTTOM BAR 10 ENCODER MAGNET ENCODER AND WIRELESS ANTENNA 10 Install the encoder magnet 10 Install the encoder 11 Install the wireless antenna 11 Wire the encoder to the System 4 controll...

Page 4: ...g Edge Switch Air Bleed Check 15 Reversing Edge Switch Sensitivity Adjustment 16 PNEUMATIC KILL SWITCH CHECK AND ADJUSTMENT 16 Kill Switch Check 16 Kill Switch Air Bleed Adjustment 17 Kill Switch Sensitivity Adjustment 17 RESETTING BOTTOM BAR ASSEMBLY 18 PHOTO EYE ADJUSTMENT 18 ALUMINUM HOOD OPTIONAL 19 ABS HOOD OPTIONAL 19 FINAL CHECKS 21 ...

Page 5: ...ll edge of the left side column See Figure 1 Rytec System 4 Control Panel Serial Number Location NOTE Left side column shown Figure 2 HOW TO USE MANUAL Throughout this manual the following key words are used to alert the reader of potentially hazardous situations or situations where additional information to successfully perform the procedure is presented Serial Number Decal A7700034 Figure 1 The ...

Page 6: ... DOOR PARTS Figure 3 shows the location of the major components of your PredaDoor NXT This illustration should be used as reference only and should not be used as part of the installation instructions Drive Motor Gearbox Left Side Column FLOOR LOOP EQUIPMENT REQUIREMENTS 1 Wet type concrete saw 2 Wet vac 3 200 500 feet of 16 gauge 19 strand type XLPE copper crosslink polyethylene jacket wire or eq...

Page 7: ...0 628 1909 Insulated Walls Through Bolt or Threaded Rod Insulated Wall Aluminum Clad Lumber Side Column NOTE Use 1 2 in diameter threaded through bolts or 1 2 in diameter threaded rods to anchor the door to all wall applications Use 1 2 in diameter concrete anchor bolts to anchor the door to a concrete floor or wall If expansion anchors are used a quarterly inspection should be implemented for saf...

Page 8: ...ning must not be smaller narrower than the production width of the door If the width of the opening is narrower than the width of the door do not proceed with the installation Contact your Rytec representative or Rytec Technical Support Department at 800 628 1909 3 With a carpenter s square placed against the wall mark both sides of the door along the floor Extend the line along each edge 4 Check ...

Page 9: ...ative or the Rytec Technical Support Department at 800 628 1909 The PredaDoor NXT has only one access hole in each side column 1 Remove the drive motor side column from the ship ping crate The drive motor side column is identified by the wire access hole along its outside edge See Figure 12 2 Stand the drive motor side column on the floor and tight against the wall To determine on which side of th...

Page 10: ...walls or 1 2 in diameter threaded through bolts for brick walls and other applications where expansion bolts are not acceptable Use a tape measure to ensure that proper width alignment is maintained between the side columns at the top and bottom ends of each column DO NOT tighten the anchors at this time 5 Mount the other side column to the wall in the same manner as outlined above for the first s...

Page 11: ...Attach the large U bracket to the drive motor side column with the screw hole located 6 3 4 in from the end of the bracket nearest to the outside face of the side column See Figure 16 Support Bracket A8500153 Serrated Flange Hex Nut Two Each Side Left Side Column Large U Bracket 6 3 4in Small U Bracket Large U Bracket Drive Motor Side Column Figure 17 4 Check that the side columns are plumb and sq...

Page 12: ...e column using two 1 2 13 x 1 1 4 in serrated flange hex screws and nuts or two 1 2 13 x 2 in screws and nuts Doors with 3 or more windribs will have spacers for the drive and non drive side to shim the drum roll assembly away from the rear spreader Failure to install these spacers if supplied will cause the drum roll to jamb against the rear spreader due to the diameter of the drum roll Doors wit...

Page 13: ...the flange bearing to the drum shaft See Figure 20 and Figure 21 For a door with pullouts verify that the two hex nuts threaded on each 6 in screw are tight against their associated side column and mounting bracket Failure to tighten all eight nuts could result in damage to the side columns See Figure 21 Figure 20 Figure 21 DO NOT remove the shipping bands holding the fabric material to the drum r...

Page 14: ...number H1060612 1A in the crate The box holds the encoder magnet the wireless antenna and the encoder The wireless antenna is pre installed on its mounting bracket and the encoder is pre installed on its white mounting plate Figure 24 The wireless antenna and the encoder are connected by a pre installed wire Make sure the antenna is supported while the encoder is installed Excess tension can damag...

Page 15: ... 26 Make sure the wireless antenna is supported during this step so that excess tension is not put on the connecting wire Figure 26 3 Install and tighten the two screws Install the wireless antenna The wireless antenna is fragile 1 Lift the wireless antenna assembly into place and install the two hex mounting screws See Figure 27 Figure 27 Wire the encoder to the System 4 controller 1 Locate the e...

Page 16: ...gure 31 The receiver is designated SMR 3215 on the white label or by a yellow light that illuminates only when it is in proper alignment with the transmitter See Figure 32 NOTE When the cable is connected to the photo eye there is only a 1 4 inch window to see the green or yellow LED light See Figure 32 Photo Eye Transmitter Transmitter Module Designation Power Light Green A7700040 Photo Eye Recei...

Page 17: ...s been provided If this hard ware will not work for your application any additional required hardware becomes the responsibility of the installer 2 Install the cord grip in the side column just below the photo eye assembly See Figure 34 3 Feed photo eye cable through the cord grip Remove all slack in the cord between the photo eye and grip Tighten the cord grip See Figure 34 6 Mount the second pho...

Page 18: ...er See Figure 37 System 4 Drive Control Installation Owner s Manual for information on control panel installation electrical connections door limit settings and initial door start up procedure NOTE If a floor loop is used all wiring from the fused disconnect to the control box and from the control box to the motor mount side column as well as conduit running from the control box to the floor is pr...

Page 19: ...1 The reversing edge switch is located inside the bot tom bar assembly To inspect and or adjust the switch remove the access cover from the face of the bottom bar assembly See Figure 40 The open limit position should be adjusted so that the door travel allows the bottom bar assembly to stop at the position shown in Figure 39 NOTE It is important that the plastic breakaway tabs on the ends of the b...

Page 20: ...clock wise increases sensitivity See Figure 42 Reversing Take precautions to prevent the door from being opened or closed while performing the following procedure 1 Raise or lower the door to approximately head or chest height and stop the door NOTE It should not be possible to restart the door until the door has been reassembled and the control system reset 2 Push the breakaway bottom bar out of ...

Page 21: ...ustment The kill switch assembly is a normally closed contact The PVC hose is on the upper air input post 1 Remove the wires from the contact terminals and attach an ohmmeter across the two terminals See Figure 47 2 To adjust the switch turn the small adjusting screw located on the face of the switch clockwise or counterclockwise until continuity is achieved 3 Turn the screw 2 fully clockwise for ...

Page 22: ...ate Bottom Bar Must Be Positioned in Front of Side Column Figure 49 1 Check to see that the photo eye on the front side of the door has been installed for a horizontal beam across the door opening See Figure 50 A7700017 Figure 48 2 Press and hold the up arrow on the control panel until the door is in the fully open position 3 Press the down arrow and the door will close in automatic mode and be re...

Page 23: ...eet Metal Screw A7500047 Centerline of Head Extrusion and Center Cover Figure 52 Center Cove A door with a production width of up to 8 ft 3 in will have a one piece hood A door with a production width greater than 8 ft 3 in will have a three or four piece hood The installation procedure is the same for either style of hood except where noted 1 Attach the hood end covers to their respective U brack...

Page 24: ...over sections three or four piece hood to the head extrusion See Figure 52 Secure cover to extrusion and end panels using 12 x 3 4 in self tapping sheet metal screws INSTALLATION ABS HOOD OPTIONAL A9800019 Figure 54 3 Assemble the motor cover motor bracket hood cap and hood using 1 4 20 UNC x 3 4 serrated flange hex screws See Figure 55 Figure 55 4 Install the center hood piece s and other hood ca...

Page 25: ...n position if reversing edge on the bottom bar comes in contact with an object during the down travel of the door panel See PNEUMATIC REVERSING EDGE SWITCH ADJUSTMENT on page 15 for test and adjustment procedures Kill Switch Door travel should stop when the bottom bar is disengaged from one or both of the side columns See PNEUMATIC KILL SWITCH CHECK AND ADJUSTMENT on page 16 for test and adjustmen...

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