S.D.P. EZ Hauler Series, Preoperational Inspection And Maintenance

Page 1: ...PREOPERATIONAL INSPECTION AND MAINTENANCE EZ Hauler Series ...

Page 2: ...FILTERS EZ Hauler Series ...

Page 3: ...Locate the engine oil dipstick filter check oil level and note the filter change date NOTE Engine oil filter must be changed after the first 50 hours and every 200 hours thereafter FILTERS ...

Page 4: ...Locate the engine fuel filter and note the change date NOTE Engine fuel filter must be changed after every 200 hours of use FILTERS ...

Page 5: ...Locate the engine air filter and note the change date NOTE Engine air filter must be changed after every 200 hours of use FILTERS ...

Page 6: ...Locate the hydraulic fluid filter behind the rear dash panel note the change date NOTE The hydraulic fluid filter must be changed after the first 50 hours and every 200 hours thereafter FILTERS ...

Page 7: ...GREASE POINTS EZ Hauler Series ...

Page 8: ...Locate all grease points on the crane and on the chassis NOTE All grease points must be checked and greased weekly with high pressure lithium grease GREASE POINTS ...

Page 9: ...FIBERGLASS BOOM ACCESSORIES EZ Hauler Series ...

Page 10: ...Check for stress cracks and chips on final fiberglass extension NOTE Keep surface of fiberglass boom clean to assure dielectric stability FIBERGLASS ...

Page 11: ...Check for stress and cracks in all fiberglass accessories FIBERGLASS ...

Page 12: ...ROPE LIFTING STRAPS EZ Hauler Series ...

Page 13: ...Check for fraying dirt and wear on the rope NOTE Never attach rope directly to object being lifted NOTE Contaminants on rope can compromise the dielectric stability ROPE ...

Page 14: ...Check wear on all lifting straps NOTE Always use a lifting strap when setting poles ROPE ...

Page 15: ...CRANE OUTRIGGER ATTACHMENT BOLTS EZ Hauler Series ...

Page 16: ...Check all crane attachment bolts for stress wear and torque NOTE Torque specifications for the crane attachment bolts is 160 foot pounds BOLTS ...

Page 17: ...Check outrigger bolts for stress and wear Recommend 280lbs of torque BOLTS ...

Page 18: ...OUTRIGGERS EZ Hauler Series ...

Page 19: ...Check for wear and stress on all outrigger pins and hubs OUTRIGGERS ...

Page 20: ...Check for stress wear on outrigger body arms and feet OUTRIGGERS ...

Page 21: ...Check for leaks on outrigger hydraulic cylinder OUTRIGGERS ...

Page 22: ...HYD PUMP PRESSURE EZ Hauler Series ...

Page 23: ...The hydraulic pump should be set at 2800psi The hydraulic pump is located at the rear of the engine HYD PUMP PRESSURE ...

Page 24: ...The drive pressure should be set at 2750psi The drive valve pressure relief is located on the right hand side of the drive valve HYD PUMP PRESSURE ...

Page 25: ...The crane pressure should be set at 2500psi The crane valve pressure relief is located on the left hand side of the crane valve HYD PUMP PRESSURE ...

Page 26: ...TRACK BASE EZ Hauler Series ...

Page 27: ...Check hydraulic fluid level with sight gauge NOTE Use MIL SPEC 5606 or equivalent grade hydraulic oil TRACK BASE ...

Page 28: ...Check for track tension wear NOTE There should be only 1 of flex in track tension TRACK BASE ...

Page 29: ...REMOTE EZ Hauler Series ...

Page 30: ...n the remote is fully charged NOTE A complete charge can be achieved in about 1 hour and charge status will be displayed by the green LED indicator on transmitter NOTE Charge will last approximately 6 hours REMOTE ...

Page 31: ...Familiarize the transmitter controls NOTE The E Stop button on the transmitter acts as the on off switch as well REMOTE ...

Page 32: ...yed on the receiver face if failure should occur NOTE The remote will shut off when an error is received to prevent any possible accidents NOTE Remote transmitter will need to be turned off and then back on to reset error REMOTE ...

Page 33: ...FUSE PANEL EZ Hauler Series ...

Page 34: ...Fuse block is located on the inside of the rear dash panel FUSE PANEL ...

Page 35: ...EMERGENCY STOP LOCATIONS EZ Hauler Series ...

Page 36: ...Familiarize the locations of the emergency stops NOTE All EZ Haulers have three emergency stop buttons Two are electric and one is hydraulic E STOPS ...

Page 37: ...CHANGING THE BATTERY EZ Hauler Series ...

Page 38: ...To change the battery in the unit you must first remove the valve attachment plate screws and set the valve forward This will allow the room necessary to replace the battery BATTERYCHANGE REMOVE REMOVE ...