S.D.P. EZ Track 4100, Training & Procedure Manual

Page 1: ...EZ Track 4100 Training Procedure Manual...

Page 2: ...operating this machine is the Load Capacity of the EZ Track s boom The maximum weight capacity of the EZ Track 4100 The load capacity of the boom The load capacity of the boom depends upon the distanc...

Page 3: ...e and all safety precautions that would apply to a line truck also apply to the EZ Track 4100 The truck also apply to the EZ Track 4100 The EZ Track 4100 is a powerful machine that should be operated...

Page 4: ...Hard hats and protective gear must be worn by all personnel when using the EZ Track 4100 Track 4100...

Page 5: ...r to the load capacity chart or on the machine itself for more specific indications of the mini derrick s capacity capacity Properly use all outriggers whenever the boom is in use The EZ Track 4100 bo...

Page 6: ...y insulated until final stage manual boom is extended and pinned into place Be sure to manual boom is extended and pinned into place Be sure to follow your company s safety procedures to protect again...

Page 7: ...0 s controls react to input rapidly Know the location and function of all controls before starting the machine starting the machine The EZ Track 4100 can be shut down in an emergency by releasing all...

Page 8: ...0 must be inspected by the operator Do a visual inspection to check for lose worn missing or broken parts such as bolts broken parts such as bolts nuts wires retaining pins a Check hydraulic hoses for...

Page 9: ...Pre trip Inspection Check all tires on the EZ Track 4100 trailer for EZ Track 4100 trailer for wear proper inflation...

Page 10: ...Pre trip Inspection Test all turn signal parking and brake lights by turning them on Be sure to test the braking action on the braking action on the trailer before traveling to the work site...

Page 11: ...trip Inspection Check to make sure that EZ Track 4100 is properly secured to the trailer Look inside the trailer toolbox make sure it contains all tools equipment necessary for operating the EZ Track...

Page 12: ...Pre trip Inspection Turn on the remote control check the function of all controls Always check if the battery is charged...

Page 13: ...pection Inspect the lift line and hook for signs of wear or damage Replace any worn or damages parts before using the parts before using the EZ Track 4100 Pictures may not be a true representation of...

Page 14: ...EZ Track 4100 Controls Familiarize yourself with all of the controls and layout of the controls on the machine As the operator you need to know...

Page 15: ...E stop counter clockwise to turn on remote and press to shut off remote B Auger switch A position to dig B position to reverse clean NOTE Auger will stop digging during overload reverse auger to stop...

Page 16: ...EZ Track 4100 The EZ Track 4100 does not require its full engine power when moving Set the engine speed relatively low when driving the unit reserving the higher engine speeds for powering hydraulic...

Page 17: ...ck 4100 Caution While unloading the EZ Track 4100 always have the trailer attached to a truck and the boom in its lowest position Note If the EZ Track 4100 engine is not started start it and let it wa...

Page 18: ...NOTE The EZ Track 4100 is secured for transport at the front and back of the trailer Pictures may not be a true representation of your machine...

Page 19: ...Moving the EZ Track 4100 One of the advantages of the EZ Track 4100 is that it is tough enough to operate in areas which are considered too rugged to use a line truck...

Page 20: ...arrying a pole can be performed easily with the hydraulic outriggers EZ Track 4100 Transporting a Pole Attach the provided lifting chains to the pole and to the d rings on the EZ Track 4100 outrigger...

Page 21: ...ger control levers lift both outriggers equally until pole is securely in place NOTE Pole must clear NOTE Pole must clear tracks when completely lifted Reverse procedure when pole is ready to be lower...

Page 22: ...er 4100 Remember the EZ Track 4100 is not totally electrically insulated Use your company s Use your company s insulation procedure to avoid electrocution Before setting a pole the load capacity chart...

Page 23: ...triggers Make sure the PTO is pushed in for outrigger function Use the outrigger controls to lower outriggers to level and support the machine Oversized outrigger pads might be required depending on s...

Page 24: ...Auger Operation Procedure...

Page 25: ...d and that auger pins are in correct position 2 Using the auger remote circuit wind up the auger slightly to release tension on latch pin NOTE Use the flow control on the remote control to control the...

Page 26: ...3 Release auger latch and slowly lower auger 4 IMPORTANT You must raise boom to lower auger assembly and avoid equipment damage...

Page 27: ...5 Carefully unwind dig auger and remove strap You are now ready to use the remote control to auger as needed Pictures may not be a true representation of your machine...

Page 28: ...e auger Again making sure to have boom extensions fully retracted before stowing auger DO NOT OVER STORE THE AUGER AS DAMAGE CAN OCCURE NOTE Make sure to place boom extension pins in proper CRANE loca...

Page 29: ...rope to drill a straight hole down Turn on the remote and toggle the Auger switch to the correct direction then lower the auger direction then lower the auger to begin digging NOTE It may be required...

Page 30: ...s own pace until the hole is the proper depth Different regions have many different soil compositions familiarize yourself with your digging surface for your safety and those around you Pictures may n...

Page 31: ...If needed the extension bar may adjusted for more digging depth Pictures may not be a true representation of your machine...

Page 32: ...Setting the Pole 1 Unwind winch line 2 Unpin 3rd stage fiberglass extension 3 Pull extension out past first pin holes Making sure stop latch handle is in a vertical position...

Page 33: ...4 Pull extension out until stop latch pin engages WARNING Fiberglass final stage must be fully stage must be fully extended and pinned for dielectric insulation 5 Reinstall lock pin...

Page 34: ...nto position so that the lift line will be lifting straight up Follow load lifting straight up Follow load chart specifications on weight in relationship to boom angle Install the lifting strap rememb...

Page 35: ...the pole straight up and set into the hole Always operate EZ Hauler 4100 from a safe distance using the remote control Never use manual lever overrides for normal operation they are for emergency use...

Page 36: ...Bucket Assembly Standard Operating Procedure Operating Procedure...

Page 37: ...d secure all outriggers to the fullest settings NOTATION The bucket assembly has the lifting capabilities of 300 pounds pounds The following instructions are provided to ensure safe operation of the b...

Page 38: ...he winch function on the remote control and disengage the H O P overload system as to prevent the operator from locking the unit in a from locking the unit in a vertical position Warning The bucket at...

Page 39: ...s and weight charts when operating the bucket After completing the tasks return the hydraulic boom sections to the retracted stowed position before lowering the bucket to a flat surface CAUTION Stay c...

Page 40: ...Hydraulic Pole Guide Procedure Procedure...

Page 41: ...1 Slide pole guide in to receiver of sheave head 2 Install and secure pin...

Page 42: ...3 Make sure hydraulic couplers on pole guide and hose reel are clean 4 Connect hydraulic couplers from hose reel to pole guide Make sure connection is secure...

Page 43: ...at the pole guide is conductive so it will not be insulated against cross fazing but with the fiberglass 3rd stage boom properly pinned in place the EZ Hauler 4100 and its operator will be substantial...

Page 44: ...tested to 46kv category C guidelines This qualification test is performed at the factory in accordance with ANSI A10 31 guidelines IMPORTANT It is important that periodic tests be performed to the EZ...