Saab 12 832 506, Installation Instructions Manual

Page 1: ...NING INSTALLATION INSTRUCTIONS MONTAGEANLEITUNG INSTRUCTIONS DE MONTAGE SITdefault Saab 9 3 CV M04 Navigation system Accessories Part No Group Date Instruction Part No Replaces 12 832 506 12 832 507 12 832 520 12 832 522 9 51 03 Aug 03 12 832 516 12 832 516 Jun 03 F930A259 ...

Page 2: ...12 832 522 6 Wiring harness 7 Optical cable connector 2 pin x1 in kit 12 832 506 and 12 832 507 x2 in kit 12 832 520 and 12 832 522 8 Optical cable connector 2 pin only in kit 12 832 506 and 12 832 507 9 Bracket for telematics unit only in kit 12 832 520 and 12 832 522 10 Telematics unit only in kit 12 832 520 and 12 832 522 11 Bolt x2 only in kit 12 832 520 and 12 832 522 12 Cable tie x1 in kit 1...

Page 3: ...s it is important that it is connected into the cornsrect side of the existing equipment Important It is very important that everything connected to the O bus is connected in a specific order see illustration and that the ring is closed the whole time Connection in any other way than that described in these fitting instructions may result in several of the car s systems failing to work F930A100 1 ...

Page 4: ...is no bracket at the rear fuse box the left hand front seat must be positioned in its most forward position and with the backrest folded forwards Important The control module is sensitive to electrostatic discharges To avoid damaging the internal compo nents in the control module a replacement must be made with care in the following way Never touch the pins on a control module with hands or clothe...

Page 5: ...nnection Fit antenna to boot lid see separate installation instructions and then continue with step 8 There is only one violet antenna cable connection and there is no telematics unit Continue with step 8 There is only one blue antenna cable connection and there is no telematics unit Continue with step 10 There is only one violet antenna cable connection there is a telematics unit but there is no ...

Page 6: ...clips for the right hand side trim and fold the trim aside Unhook the strap on the rear side of the side trim and remove the side trim 10 Fold down the soft top completely but allow the soft top cover to remain open 11 Open the rear side window on the left hand side completely F930A262 8 9 9 9 ...

Page 7: ...ad restraints sleeves Hold the lock pressed in and remove the head restraints 16 Remove the screws for the seat belts lower mounting 17 Remove the two screws for the back rest cush ion upper mounting 18 Pull the back rest cushion lower section forwards and lift the back rest cushion upwards 19 Press out the seat belt guide from the back rest cushion and move the seat belt out from the guide and th...

Page 8: ... antenna cable in the centre of the torsion compartment and if a telematics unit is fitted in the centre of the torsion compartment No antenna cable connection Fit antenna to boot lid see separate installation instructions and then continue with step 39 There is only one violet antenna cable connection and there is no telematics unit Continue with step 26 There is only one blue antenna cable conne...

Page 9: ...move the screws of the emergency opening mechanism and move the mecha nism aside 27 There is only one violet antenna cable connection and the antenna is fitted on the boot lid Remove the antenna cable from the antenna and remove the antenna 28 Cars with an antenna cable that runs further than the centre of the torsion compartment Continue with step 36 Cars with antenna cable that runs further forw...

Page 10: ...connect it to the antenna Run the kit s antenna cable along the same route as the old cable up to the torsion compartment 32 Cars with antenna cable that runs further forward in the car Secure the antenna cable to the existing wiring harness using cable ties 33 Cars with antenna cable that runs further forward in the car Divide the two antenna cables up to the fastener Note The boot lid must be cl...

Page 11: ...torsion compart ment Secure the antenna cable at the existing wiring harness 35 Cars with antenna cable that runs further forward in the car Run the thick antenna cable with violet connector through the torsion com partment Connect the thick cable to the antenna cable that runs forward in the car and secure them with cable ties to the existing wiring harness Continue with step 39 F930A267 35 34 34...

Page 12: ...na cable that runs on to the centre of the torsion compartment Fit the kit s antenna cable in the boot lid and connect it to the antenna Run the kit s antenna cable along the same route as the old cable up to the torsion compartment Secure the antenna cable to the existing wiring harness using cable ties Note The boot lid must be closed and the soft top cover open in order to gain access to the wh...

Page 13: ...ct the antenna cable with blue connector to the telematics unit Cars with telematics unit in the centre of the torsion compartment and where the bracket is fitted by the REC Continue with step 106 Cars with telematics unit in the centre of the torsion compartment but without bracket fitted by the REC Continue with step 84 41 Cars without telematics unit in the centre of the torsion compartment Rem...

Page 14: ...l bar in the torsion compartment Secure the fibre optic cable using cable ties Note The seat must be pushed to the rear position in order to access the whole route Following which push the seat back to the forward position F930A270 44 44 44 Important Handle the fibre optic cables with care or the signal may be distorted Do not bend the cable in a radius smaller than 25 mm The cables must not be ex...

Page 15: ...ve cover to the connection of the fibre optic cable that was removed carefully guide the fibre optic cable away so that it is not damaged and position it behind the wiring harness 49 Cars without telematics unit in the centre of the torsion compartment Fit the connection on the new fibre optic cable in the connector and fit the lock tab WARNING The visible red light is a class 1 laser Do not look ...

Page 16: ...ompartment and without bracket fitted by the REC Locate the connec tor for the DVD player by the REC 53 Cars without telematics unit in the centre of the torsion compartment and without bracket fitted by the REC Connect the kit s wiring harness to the connector 54 Cars without telematics unit in the centre of the torsion compartment and without bracket fitted by the REC Remove the protective cover...

Page 17: ...tted by the REC Fit the small connector in the DVD player s connector 58 Cars without telematics unit in the centre of the torsion compartment and without bracket fitted by the REC Run the kit s fibre optic cables DVD player torsion compartment and DVD player amplifier forward along the exist ing wiring harness and secure with cable ties Do not tighten the cable ties completely as a further 2 cabl...

Page 18: ...r 61 Cars without telematics unit in the centre of the torsion compartment Unplug the small connector from the large connector 62 Cars without telematics unit in the centre of the torsion compartment Remove the fibre optic cable connected to position 1 by opening the lock in the connector and carefully lifting the hook F930A274 61 62 62 60 ...

Page 19: ...nd fit the connection in posi tion 1 in the connector inside the torsion com partment Fit the lock Secure the fibre optic cable along the wiring harness up to the torsion compartment 64 Cars without telematics unit in the centre of the torsion compartment and without bracket fitted by the REC Fit the small connector into the large connector and connect the large connector the amplifier 65 Proceed ...

Page 20: ...nnector 69 Cars without telematics unit in the centre of the torsion compartment but where the bracket is fitted by the REC Remove the protective cover from the other connection on the kit s fibre optic cable DVD player torsion compartment 70 Cars without telematics unit in the centre of the torsion compartment but where the bracket is fitted by the REC Fit the kit s fibre optic cable DVD player t...

Page 21: ...matics unit in the centre of the torsion compartment but where the bracket is fitted by the REC Run the kit s fibre optic cable DVD player torsion compartment forward along the existing wiring harness Secure with cable ties but do not tighten them completely as a further 2 cables shall be secured 74 Cars without telematics unit in the centre of the torsion compartment but where the bracket is fitt...

Page 22: ...he wiring harness inside the torsion compart ment Run the kit s wiring harness along the existing wiring harness in the torsion compart ment and secure them with cable ties 77 Cars without telematics unit in the centre of the torsion compartment Locate the connec tor for the telematics unit in the centre of the torsion compartment and fit the cables from the kit s wiring harness in the connector a...

Page 23: ... in the centre of the torsion compartment Remove the tape which secures the connector for the telematics unit power supply by the wiring harness and unplug the connector 80 Cars without telematics unit in the centre of the torsion compartment Remove the lock and fit the cables from the kit s wiring harness in the connector as follows Red RD cable in position 1 Black BK cable in position 2 81 Cars ...

Page 24: ...ntenna cable with the blue connector to the telematics unit Secure the violet connector for the thick antenna cable if it does not require connecting by the wiring harness Proceed to step 101 Important Handle the fibre optic cables with care or the signal may be distorted It is very important that the two cables in the connector are not mixed up Do not bend the cable in a radius smaller than 25 mm...

Page 25: ...n the centre of the torsion compartment but without bracket fitted by the REC Connect the kit s wiring harness to the connector 87 Cars with telematics unit in the centre of the torsion compartment but without bracket fitted by the REC Remove the protective covers from the connections in one end of the kit s fibre optic cables DVD player torsion compartment and DVD player amplifier WARNING The vis...

Page 26: ...EC Fit the kit s fibre optic cable DVD player amplifier in position 2 in the kit s connector 90 Cars with telematics unit in the centre of the torsion compartment but without bracket fitted by the REC Fit the small connector in the DVD player s connector 91 Cars with telematics unit in the centre of the torsion compartment but without bracket fitted by the REC Fit the kit s fibre optic cables DVD ...

Page 27: ...t the protective cover on the fibre optic cable that was removed 95 Cars with telematics unit in the centre of the torsion compartment but without bracket fitted by the REC Fit the small connector into the connector Fit the lock tab and fit the connec tor inside the torsion compartment WARNING The visible red light is a class 1 laser Do not look directly into the optical fibre or the control modul...

Page 28: ...m the amplifier and remove the small connector from the amplifier s connector 97 Cars with telematics unit in the centre of the torsion compartment but without bracket fitted by the REC Remove the fibre optic cable connected to position 1 in the connector that was removed by opening the lock in the connec tor and carefully lifting the hook F930A284 96 97 96 97 ...

Page 29: ...nection in posi tion 1 in the connector that was removed Fit the protective cover on the fibre optic cable that was removed Secure the fibre optic cable up to the torsion compartment using cable ties 99 Cars with telematics unit in the centre of the torsion compartment but without bracket fitted by the REC Fit the small connector in the large connector and connect the connector to the amplifier 10...

Page 30: ...t telematics unit in the centre of the torsion compartment but where the bracket is fitted by the REC with amplifier and CD changer Remove the connector for the CD changer and unplug the small connector from the large connector 102Cars without telematics unit in the centre of the torsion compartment but where the bracket is fitted by the REC with amplifier and or CD changer Remove the fibre optic ...

Page 31: ... Fit the lock Fit the protec tive cover on the fibre optic cable that was removed 104Cars without telematics unit in the centre of the torsion compartment but where the bracket is fitted by the REC with amplifier and or CD changer Fit the small connector into the connector for the amplifier and the CD changer 105Cars without telematics unit in the centre of the torsion compartment but where the br...

Page 32: ...9Cars with telematics unit in the centre of the torsion compartment and where the bracket is fitted by the REC with amplifier or CD changer Remove the connector for the ampli fier and the CD changer and unplug the small connector from the large connector Cars with telematics unit in the centre of the torsion compartment and where the bracket is fitted by the REC with amplifier and CD changer Remov...

Page 33: ...CD changer Fit the connection on the fibre optic cable in position 1 in the kit s connector 112Cars with telematics unit in the centre of the torsion compartment and where the bracket is fitted by the REC with amplifier and or CD changer Remove the protective cover from the connection on the kit s fibre optic cable between the units in the bracket and fit the connection on the fibre optic cable in...

Page 34: ...e small connector for the amplifier and the CD changer Fit the lock 115Cars with telematics unit in the centre of the torsion compartment and where the bracket is fitted by the REC with amplifier and or CD changer Fit the small connector in the connec tor for the amplifier and the CD changer 116Cars with telematics unit in the centre of the torsion compartment and where the bracket is fitted by th...

Page 35: ...y important that the two cables in the connector are not mixed up Do not bend the cable in a radius smaller than 25 mm Keep the cable ends free from dirt and grime The cable should not lie against any sharp edges as this may cause increased signal reduction F930A291 118 118 118 118 120 120 117 Important Handle the fibre optic cables with care or the signal may be distorted It is very important tha...

Page 36: ... 122Fit the left hand side trim connect the luggage compartment lighting and hook the strap on Fit the clips 123Fit the side scuff plates if they were removed earlier 124Fit the front section of the luggage compartment trim the scuff plate and fit the carpet to the luggage compartment floor F930A292 124 123 124 123 121 121 121 122 122 122 124 124 124 124 124 ...

Page 37: ...he two stage rivets and fit the closing handle US cars where the boot lid trim is removed Fit the emergency handle 127If the boot lid trim has been removed Close the boot lid 128Cars without telematics unit in the centre of the torsion compartment Fit the A pillar trim 129Cars without telematics unit in the centre of the torsion compartment Fit the scuff plate F930A293 126 126 126 125 129 128 ...

Page 38: ...ol panel and remove the connector Note Take care to bend the correct hooks Hooks hold ing together the air outlet are also visible behind the grille WARNING The visible red light is a class 1 laser Do not look directly into the optical fibre or the control module connector when in close proximity to them The eyes can be damaged if the distance between the light source and the eyes is less than 20 ...

Page 39: ...it s control panel 134Fit the control panel 135Position and fit the air vent 136Cars which did not have an antenna fitted on the boot lid Fit the microphone in the A pillar trim on the driver s side see separate installa tion instructions F930A295 134 134 133 135 ...

Page 40: ...he side trim 140Cars where the left hand rear side trim and rear seat have been removed Connect the speaker connector position the side trim and press it down Check that the rubber protectors are positioned correctly 141Cars where the left hand rear side trim and rear seat have been removed Fit the screw that holds the side trim bend the inner lip of the door opening seal over the front edge of th...

Page 41: ...e trim and rear seat have been removed Raise the soft top completely Proceed to step 151 150Connect the battery negative cable if not done already 151Adjust the time and date 152Synchronise remote control code by inserting the key into the ignition 153Activate window lift pinch protection function by operating the side windows up and down twice An audible confirmation will sound when activa tion i...