SAB Heli Division Goblin 630, User Manual

Page 1: ...REV 01 Copyright 2011 SAB Teli division All rights reserved Manual Goblin 700 Goblin 630 Manual ...

Page 2: ...Goblin 630 Manual Release 1 1 July 2012 SAB HELI DIVISION S R L Via San Crispino 47 47030 San Mauro Pascoli FC ITALY ...

Page 3: ...tions for the correct assembly of the model Please refer to the web site www goblin helicopter com for updates and other important information Thank you for your purchase and have a great time with your Goblin SAB Heli Division 13 Installation of the boom 14 Battery and Canopy 15 In flight 16 Maintenance 17 Exploded views 18 Spare parts 1428mm 1290mm 380mm 224mm Main rotor diameter 1428mm with 630...

Page 4: ...lity or liability arising from the use of this product SAFETY GUIDELINES Fly only in areas dedicated to the use of model helicopters Follow all control procedures for the radio frequency system It is necessary that you know your radio system well Check all functions of the transmitter before every flight The blades of the model rotate at a very high speed be aware of the danger they pose and the d...

Page 5: ...ents required for the phase TOOLS LUBRICANTS ADHESIVES Generic pliers Hexagonal driver size 1 5 2 2 5 3 4mm 4mm T Wrench 5 5mm Socket wrench for M3 nuts 8mm Hex fork wrench for M5 nuts Medium threadlocker eg Loctite 243 Strong retaining compound eg Loctite 648 Spray lubricant eg Try Flow Oil Synthetic grease eg Tri Flow Synthetic Grease Cyanoacrylate adhesive Pitch Gauge for set up Soldering equip...

Page 6: ...process of the carbon parts often leaves micro burrs and sharp edges We recommend de burring the edges to minimize the risks of electrical wire cuts etc Copyright 2012 SAB Heli Division All rights reserved Page 4 Chapter 4 Carbon Frame ...

Page 7: ...Cap Screw M2 5x5mm x6 Flat Head Cap Screw M2 5x5mm Flat Head Cap Screw M2 5x5mm Flat Head Cap Screw M2 5x5mm Flat Head Cap Screw M2 5x5mm Battery Tray Assembly 1 Battery Support H0073 S Note Flat Head Cap Screw M2 5x5mm Copyright 2012 SAB Heli Division All rights reserved Page 5 Chapter 4 Carbon Frame ...

Page 8: ...t Head Cap Screw M2 5x5mm x4 Socket Head Cap Screw M3x8mm Finishing Washer M3 x4 Note Cable Pass HA010 S Landing Gear Support H0005 S Note Landing Gear Support H0005 S Frame Spacer H0003 S Frame Spacer H0003 S Flat Head Cap Screw M2 5x5mm HC128 S Frame Spacer H0003 S ESC Support Assembly Copyright 2012 SAB Heli Division All rights reserved Page 6 Chapter 4 Carbon Frame ...

Page 9: ...rame 1 Assembly Socket Head Cap Screw M3x8mm HC050 S Finishing Washer M3 H0007 S Socket Head Cap Screw M3x8mm HC050 S Note Finishing Washer M3 Socket Head Cap Screw M3x8mm x3 x3 Finishing Washer M3 x7 Socket Head Cap Screw M3x8mm Battery Tray Assembly Top holes 60mm max height batteries Bottom holes 64mm max height batteries Copyright 2012 SAB Heli Division All rights reserved Page 7 Chapter 4 Car...

Page 10: ... Landing Gear 1 H0106 S Sliding Landing Gear H0039 S Landing Gear 2 H0106 S Landing Gear 2 Assembly Socket Head Cap Screw M2 5x6mm HC018 S Socket Head Cap Screw M2 5x6mm HC018 S Landing Gear Struts H0074 S Button Head Cap Screw M4x10mm HC100 S Button Head Cap Screw M4x6mm HC096 S Landing Gear 1 Assembly Button Head Cap Screw M4x10mm x4 x4 Socket Head Cap Screw M2 5x6mm HC018 S Copyright 2012 SAB H...

Page 11: ...5 Transmission Assembly Copyright 2012 SAB Heli Division All rights reserved Page 9 Chapter 5 Transmission Assembly ...

Page 12: ... Main Structure H0009 S Bearing Support Assembly H0024 S x1 x4 Button Head Cap Screw M3x4mm x1 Flat Head Cap Screw M2 5x5mm HC128 S Socket Head Cap Screw M3x8mm Socket Head Cap Screw M3x8mm HC050 S Bearing 12x 24x6mm x3 Socket Head Cap Screw M3x10mm HC056 S Column H0018 S Bearing 10x 19x5mm Bearing 12x 24x6mm Socket Head Cap Screw M3x10mm Flat Head Cap Screw M2 5x5mm Bearing 10x 19x5mm HC422 S Not...

Page 13: ...in flights 3 5 flights it will begin to rotate freely ensuring perfect contact and the ability to transmit maximum power It is advisable to lubricate these two elements with a lubricant eg Silicone or Tri Flow Synthetic grease Main Shaft H0122 S Main Structure Assembly 1 Metric Hex Nylon Nut M2 5 Socket Head Cap Screw M4x22mm x1 Socket Head Cap Screw Shouldered M4x24mm HC111 S Socket Head Cap Scre...

Page 14: ...ocket Head Cap Screw M3x12mm Socket Head Cap Screw M3x50mm Metric Hex Nut M8 HC224 S Nylon Screw M8x14mm HC164 S Socket Head Cap Screw M3x12mm HC062 S Tail Belt Idler Assembly H0070 S Belt Tensioner Arm Assembly H0070 S Washer 3 2x 6x0 5mm HC180 S Socket Head Cap Screw M3x50mm HC092 S Main Structure Assembly 3 Tail Belt Idler Assembly H0070 S Button Head Cap Screw M3x4mm HC038 S Belt Tensioner Arm...

Page 15: ... HC314 HC315 S Washer 5 3x 15x1mm HC188 S Metric Hex Nylon Nut M5 Low HC218 S Spring HC310 HC315 S Washer 5 3x 15x1mm Socket Head Cap Screw M3x16mm Finishing Washer M3 Metric Hex Nylon Nut M3 Note To maximize space for the batteries it is advisable to shorten the motor shaft Follow the dimensions given in this drawing For the cut you can use an electric tool like a Dremel with a cut off disc Addit...

Page 16: ...6 Main Rotor Copyright 2012 SAB Heli Division All rights reserved Page 14 Chapter 6 Head ...

Page 17: ... 19x5mm HC422 S Main Blade Grip H0086 S Main Blade Grip Assembly x2 Main Blade Grip Assembly Note Larger ID Blade Grip Arm Assembly Button Head Cap Screw M6x10mm HC122 S Washer 10x 16x1mm Note Uniball M3x4 5H3 H065 S Swashplate Assemly Washer 10x 16x0 2mm HC232 S Bearing 10x 19x5mm HC422 S Approx 17 5mm Blade Grip Arm H0087 S Socket Head Cap Screw M3x10mm HC056 S Thrust Bearing 10x 18x5 5mm HC438 ...

Page 18: ...7 Boom and Tail Copyright 2012 SAB Heli Division All rights reserved Page 16 Chapter 7 Tail ...

Page 19: ...e Grip Assembly x 2 H0052 S Bell Crank Base H0058 S Washer 3x 4x0 5mm Flanged Bearing 3x 7x3mm HC402 S Spacer 3x 4x9 6mm H0059 S Socket Head Cap Screw M2x8mm H0008 S Uniball M2 5H6 H0064 S Socket Head Cap Screw M2x8mm Washer 3x 4x0 5mm Flanged Bearing 8x 12x3 5mm HC418 S Tail Pitch Slider 02 H0053 S Spacer 8 1x 9 2x3 2mm Tail Pitch Slider 03 H0053 S Tail Pitch Slider Assembly Uniball M3x3 5 5H3 H0...

Page 20: ...r Hub H0051 S Tail Blade Grip Assembly1 H0052 S Socket Head Cap Screw M2x12mm HC014 S Main Grip Link Bush HC056 S Socket Head Cap Screw M2x12mm HC014 S Tail Pitch Slider Link Assembly Tail Pitch Slider Link Assembly Socket Head Cap Screw M2x12mm x2 Tail Blade Grip Assembly2 H0052 S Spacer 7x 9x5mm H0062 S Thrust Bearing 4x 9x4mm HC434 S Socket Head Cap Screw M3x16mm HC068 S Note Smaller ID Note La...

Page 21: ... 6x 13x5mm HC414 S Socket Head Cap Screw M2 5x8mm HC020 S Tail Side Plate H0047 S Flanged Bearing 6x 13x5mm HC414 S Vertical Fin H0046 S Vertical Fin Assembly Tail Side Plate Assembly Socket Head Cap Screw M3x8mm HC050 S Tail System Assembly Flanged Bearing 6x 13x5mm Flanged Bearing 6x 13x5mm Vertical Fin Assembly Belt Gates 1926 3GT 06 HC324 S Set Screw M4x4 HC152 S Tail Rotor Shaft Assembly Copy...

Page 22: ...th the M3x20 socket set screw Insert into the boom tube completely done up Center the holes then unscrew until there is contact with the walls Lock everything with the adhesive Assemble H0040 S in the boom Before assembling the two parts in the boom we suggest tightening the M2 5 screws into the two plastic parts to pre thread them In this way when you will assemble the tail servo it will be easie...

Page 23: ... 5mm Approx 688mm 15mm 15mm Socket Head Cap Screw M3x12mm x4 Finishing Washer M3 Finishing Washer M3 H0007 S Socket Head Cap Screw M3x12mm HC062 S Tail Boom Assembly Plastic Ball Link H0066 S Carbon Rod 4x 2 5x635mm HC237 S Threaded Rod M2 5x40mm HC237 S Note Copyright 2011 SAB Heli Division All rights reserved Page 21 Chapter 7 Tail ...

Page 24: ...lead we recommend protecting the leads with heat shrink or even electrical tape Tail Assembly Servo Spacer H0075 S Carbon Rod Assembly HC237 S Socket Head Cap Screw M2x6mm HC004 S Tail Servo Assembly x4 Socket Head Cap Screw M2 5x12mm x1 Socket Head Cap Screw M2x6mm x1 Uniball M2 5H6 15 16mm The distance between the axis and the ball must be between 15 16 mm Uniball M2 5H6 H0064 S Tail Servo Copyr...

Page 25: ...t Head Cap Screw M3x8mm HC050 S Socket Head Cap Screw M3x12mm HC062 S Carbon Frame Assembly Canopy Positioner H0008 S Head Assembly Central Group Assembly Socket Head Cap Screw M3x8mm HC050 S Metric Hex Nylon Nut M4 HC212 S Socket Head Cap Screw Shouldered M4x24mm HC111 S Finishing Washer M3 H0007 S x1 Swashplate Assembly Copyright 2012 SAB Heli Division All rights reserved Page 23 Chapter 8 Assem...

Page 26: ...ms and sub trim set before installation of the servos in the model figure 2 Proceed with installation following the instructions below Figure 3 shows a completed installation Uniball M2 5H6 H0064 S Socket Head Cap Screw M2x8mm HC008 S or Socket Head Cap Screw M2x6mm HC004 S without Uniball Spacer x3 Socket Head Cap Screw M2 5x8mm Servo 3 Servos Assembly 1 2 3 Socket Head Cap Screw M2 5x8mm HC020 S...

Page 27: ...horn screw use the included hexagonal wrench HA002 Tool HA002 Initial length for the rods from the servos to the swash plate Approx 47 5mm Plastic ball link H0066 S Initial length for the rods from the swash plate to the blade grips Approx 19 5mm Approx 66mm Copyright 2012 SAB Heli Division All rights reserved Page 25 Chapter 12 Installation Of The Motor ...

Page 28: ...fferent brands of ESC Figure 4 Shows the wiring which connects the receiver and ESC in this picture one frame has been removed If the BEC used is combined with the ESC it is recommended to use a dual wire connection Figure 5 The passage of the controller wires to the motor is highlighted Figure 6 Shows the installation of a 2S battery for the flight control system Alternatively a BEC could be plac...

Page 29: ...amage in case of boom separation during a crash Slot for sensor cable It is important to lock the plugs of the flybarless unit with an adhesive for example hot glue Tail servo extension cable To install a one piece Flybarless system it is necessary to add the support shown in these figures Figure 3 shows the installed support Figure 4 shows the control unit and the receiver installed on the suppor...

Page 30: ...S 21T Pinion ratio 9 7 1 H0015 26 S 26T Pinion ratio 7 8 1 Battery Motor ESC Pinion Gov GENERAL 3D HARD 3D 10S 4000 12S 3300 3700 12S 3300 4000 Scorpion HK 4035 560 Kontronik Pyro 700 520 Scorpion HK 4035 560 Scorpion HK 4225 610 Scorpion HK 4225 610 Ice 120 HV V2 Jive 80 HV YGE 120HV Jive 120 HV 23T 22T 19T Set Rpm Yes 80 2120 2450 2150 Yes 80 Kontronik Pyro 700 520 Ice 120 HV V2 Set Rpm 23T 2120...

Page 31: ...all the belt First put the belt on the motor pinion Then put the belt around the big pulley Rotate the motor several times by hand Release the screw that locks the slide The springs keep the belt in tension Help the springs by pulling the motor slightly Lock all screws Figure 1 shows the motor correctly wired It is advisable to cover the wire joints between the motor and the ESC with heat shrink t...

Page 32: ...S BOOM ASSEMBLY Insert the tail boom assembly making sure that the aluminum part of the tube touches the M3x16 screw Lock the M8 nuts with the HA005 special tool supplied Tray 2 Firmly lock the lateral M3 nuts Assemble the H0038 carbon security plate Connect the tail servo wire to the previously fitted extension lead x1 Copyright 2012 SAB Heli Division All rights reserved Page 30 Chapter 13 Instal...

Page 33: ...ioning arm 270 clockwise when looking down from the top of the helicopter Tension the boom until the tensioning arm is aligned with the frame Tighten the 4 screws Check that the tail output shaft is perpendicular to the tube figure 2 In figure 3 4 5 you can see the three conditions ok too loose and too tight NOTE To disassemble the tail boom it is possible to remove the pulley H0016 S without loos...

Page 34: ... figure 2 CANOPY On the Goblin the canopy touches the frame To avoid triggering vibration it is necessary to attach an adhesive foam tape to the canopy HA006 Bag 14 figure 3 The canopy is locked at the point shown in figure 4 and with two H0036 knobs both equipped with OR HA008 Bag 14 figure 5 Confirm the canopy is secure prior to each flight Copyright 2012 SAB Heli Division All rights reserved Pa...

Page 35: ...sary to detach the ball link Perform the first flight at a low headspeed 1900 2000 RPM After this first flight do a general check of the helicopter Verify that all screws are correctly tightened IN FLIGHT During its first flights the Goblin has to be run in The Damper the main gear the uniball and other parts must undergo some slight wear to operate smoothly It is likely that during the very first...

Page 36: ... bearings are definitely those of the tail shaft Check them frequently All other parts are not particularly subject to wear Periodically lubricate the tail slide movement and its linkages as well as the swashplate movement and its linkages Lubricate the main gear with silicone or Tri Flow Synthetic grease even though the gear is made of technopolymer a high mineral based filler it still requires s...

Page 37: ... H0036 Canopy Locking Aluminum 2 10 H0039 Landing Gear Protection Plastic 4 Main Frame POS COD Name Specification Quantity 11 H0042 Battery Protection Carbon Fiber 1 12 H0073 Battery Support Carbon Fiber 1 13 H0074 Landing Gear Strut Carbon Fiber 4 14 HA008 Canopy OR Oring 3030 2 15 HA010 Cable Pass 16 x 24 x 2mm 1 16 HC018 Socket Head Cap Screw M2 5 x 6mm 4 17 HC050 Socket Head Cap Screw M3 x 8mm...

Page 38: ... 5 27 HC050 Socket Head Cap Screws M3 x 8mm 2 28 HC056 Socket Head Cap Screws M3 x 10mm 7 29 HC062 Socket Head Cap Screw M3 x 12mm 1 TRANSMISSION ASSEMBLY POS COD Name Specification Quantity 30 HC068 Socket Head Cap Screws M3 x 16mm 3 31 HC104 Socket Head Cap Screw M4 x 22mm 1 32 HC092 Socket Head Cap Screw M3 x 50mm 1 33 HC098 Button Head Cap Screws M4 x 8mm 4 34 HC111 Socket Head Cap Screw Shoul...

Page 39: ...ead Cap Screw M3 x 6mm 2 20 HC056 Socket Head Cap Screw M3 x 10mm 2 21 HC062 Socket Head Cap Screw M3 x 12mm 2 22 HC090 Socket Head Cap Screw M3 x 30mm 2 Head System POS COD Name Specification Quantity 23 HC111 Socket Head Cap Screw Shouldered M4 x 24mm 1 24 HC114 Socket Head Cap Screw Shouldered M5 x 30mm 2 25 HC122 Button Head Cap Screw M6 x 10mm 2 26 HC140 Set Screw M2 5 x 18mm 3 27 HC146 Set S...

Page 40: ...all Links Plastic 2 29 H0072 Bush Bell Crank 1 30 H0076 Grip Link Bushs 2 31 H0078 Washers 3 1 x 12 x 1 8mm 2 TAIL SYSTEM POS COD Name Specification Quantity 32 H0082 Boom Spacers 2 33 HC002 Socket Head Cap Screws M2 x 5mm 6 34 HC004 Socket Head Cap Screws M2 x 6mm 3 35 HC008 Socket Head Cap Screw M2 x 8mm 1 36 HC014 Socket Head Cap Screws M2 x 12mm 2 37 HC018 Socket Head Cap Screws M2 5 x 6mm 2 3...

Page 41: ...Metric Hex Nylon Nut M2 5 H3 5 20T Drive Pinion H0125 S 60T Pulley H0104 S 1 x 60T Pulley 2 x Bush One Ways 2 x Bearings 10x15x4mm 1 x One Way Bearing 10x14x12mm 16T Pulley H0015 16 S 1 x 16T Pulley 2 x Set Screws M4x4 1 x 18T Pulley 2 x Set Screws M4x4 18T Pulley H0015 18 S 19T Pulley H0015 19 S 20T Pulley H0015 20 S 1 x 20T Pulley 2 x Set Screws M4x4 21T Pulley H0015 21 S 1 x 21T Pulley 2 x Set ...

Page 42: ...ng Support 1 x Bearing 12x 24x6mm 3 x Flat Head Cap Screws M2 5x5mm 1 x Center Hub 1 x Socket Head Cap Screw Shouldered M4x24mm 1 x Metric Hex Nylon Nut M4 H5 2 x Socket Head Cap Screws M3x12mm 2 x Dampers 2 x Shims 10x 16x1mm 2 x Shims 10x 16x0 2mm 1 x Spindle 2 x Button Head Cap Screws M6x10mm 2 x Washers 6x 14x1mm Blade Grip Arm H0032 S 2 x Blade Grip Arms 4 x Flange Bearings 5x 9x3mm MF95ZZ Ma...

Page 43: ... Plastic Ball Link H0066 S RX Battery Support H0073 S 3 x Spacer Flybarless 1 x Supporto Flybarless 1 x Flat Head Cap Screw M3x8mm 5 x Socket Head Cap Screws M3x6mm Linkage Tail Support H0045 S 1 x Linkage Tail Support 2 x Socket Head Cap Screws M2 5x6mm 1 x Tail Side Plate 2 x Socket Head Cap Screws M3x12mm 2 x Finishing Washers M3 Tail Rotor Shaft H0048 S 26T Tail Pulley H0103 S 1 x 26T Tail Pul...

Page 44: ...e Ways Bush One Way H0110 S SAB 105mm Carbon Fiber Tail Blade SAB 630mm Carbon Fiber Main Blade BW5105 BW2630 Blade Grip Arm H0087 S Canopy 630 H0095 S 1 x Canopy 630 1 x Canopy Mouse 80cm 10 x Washers 3 1x 12x1 8mm Washer 3 1x 12x1 8mm H0078 S Copyright 2012 SAB Heli Division All rights reserved Page 42 Chapter 18 Spare Parts ...

Page 45: ...M4x10mm HC104 S 10 x Socket Head Cap Screws M4x22mm HC111 S 5 x Socket Head Cap Screws M4x24mm Shouldered HC114 S 2 x Socket Head Cap Screw Shouldereds M5x30mm 2 x Metric Hex Nylon Nuts M5H4 8 HC122 S HC128 S HC134 S 5 x Flat Head Cap Screws M3x8mm HC140 S 10 x Set Screw M2 5x18mm HC146 S 10 x Set Screws M2 5x15mm HC150 S 10 x Set Screws M3x20mm HC152 S HC164 S 5 x Vite Nylon Esa Cap M8x14mm HC170...

Page 46: ...5 S 4 x Bearings 5x 9x3mm 4 x Flanged Bearings 5x 9x3mm 2 x Flanged Bearings 6x 13x5mm 2 x Flanged Bearings 8x 12x3 5mm 2 x Bearings 12x 24x6mm 2 x Bearing Rads 30x 37x4mm 2 x Thrust Bearings 4x 9x4mm 2 x Thrust Bearings 10x 18x5 5mm 1 x One Way Bearing 10x 14x12mm HA001 S HA002 S HA006 S 1 x Foam Blade Holder 2 x Hex Wrenches 2 5mm HA008 S HA0010 S HA011 S HA012 S 5 x Canopy ORs 1 x Cable Pass 5 ...

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Page 48: ...REV 01 Copyright 2011 SAB Teli division All rights reserved Manual Goblin 700 WWW GOBLIN HELICOPTER COM ...