SAC Turbo-Max 6100 Series, Operator'S & Parts Manual

Page 1: ...enter IA 51250 Toll Free 1 866 722 1488 siouxautomation com OPERATION REPLACEMENT PARTS READ complete manual CAREFULLY BEFORE attempting operation MON600191 REV V 4 13 22 OPERATORS PARTS MANUAL TURBO...

Page 2: ...ED ALL TEXT AND ASSEMBLY PRINTS ADDED UPDATED REEL AND PADDLE UPDATED ALL BOM S AND GRAPHICS O 2 24 17 REVIEWED ALL ASSEMBLY PRINTS UPDATED ALL ASSEMBLY PRINTS AS NEEDED Q 2 28 20 DECAL LOCATION ADD D...

Page 3: ...CTIONS Thank you for purchasing aTurbo Max 6100 series reel mixer We feel you have made a wise choice and hope you are completely satisfied with your new piece of equipment Your new 6100 series Turbo...

Page 4: ...peration Your model and serial numbers can be located on the front left hand side of the mixer Please copy this information and write them down inside of this manual This will allow easy reference if...

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Page 6: ...jury or death This signal word is to be limited to most extreme situations typically for machine components which for functional purposes cannot be guarded WARNING Indicates a potentially hazardous si...

Page 7: ...MANUAL AND HAVE DEVELOPED ATHOROUGH UNDERSTANDING OFTHE SAFETY PRECAUTIONS AND PROPER OPERATIONAL PROCEDURES Do not paint over remove or deface any safety signs or warning decals on your equipment Ob...

Page 8: ...with certain materials which may require specific safety equipment relative to handling of such materials Keep wheel and lug nuts tightened to specified torque Assure that agricultural implment tires...

Page 9: ...ehicle at safe speeds Avoid overhead wires or other obstacles Contact with overhead lines could cause serious injury or death Avoid loose gravel rocks and holes they can be dangerous for equipment ope...

Page 10: ...or towing vehicle set brakes shut off engine and remove the ignition key Store unit in an area away from human activity Do not park equipment where it will be exposed to livestock for long periods of...

Page 11: ...ing Exhaust fumes may cause asphyxiation Before working on this machine stop towing vehicle set brakes shut off engine and remove ignition key Always use safety support and block wheels Never use a ja...

Page 12: ...50 200 225 300 3 4 165 225 290 390 400 540 7 8 170 230 420 570 650 880 1 225 300 630 850 970 1310 Torquefiguresindicatedare valid for non greased or non oiled threads and heads unless otherwise specfi...

Page 13: ...for correct magnet and discharge angle Remove or loosen the upper bolts pivot the tip off to the desired angles and reinstall or retighten all bolts POWER CHUTE ADJUSTMENT OPTIONAL To avoid personal i...

Page 14: ...p avoid serious accidents please read and understand this manual SAFETY Do not load hay without other dry commodities in the mixer first to act as a carrier or lubricant Do not overload hay content Si...

Page 15: ...nding Example dry commodities first corn silage second haylage last 4 Finish Loading Wet Commodities Any other wet feeds may be added at this time 5 Add Liquid Ingredients If ration includes water add...

Page 16: ...replace as necessary Trailer Hitch for proper location alignment and tightness of attaching bolts If the upper clevis bar becomes excessively worn the hitch assembly should be unbolted and replaced a...

Page 17: ...ll to the top lower oilbath roller chain Change yearly or whenever contaminated Before operating a new mixer the roller chains should be liberally lubricated and then the unit operated under a no load...

Page 18: ...R 5 6 8 1 1 1 DEC626 DECAL SAC LOGO 9 1 1 1 DEC442 DECAL TM 9 228 CS 10 1 1 1 DEC444 DECAL TM 9 173 75 SS 11 1 1 1 DEC375 DECAL MODEL SERIAL SAC 2 75 5 12 1 1 1 DEC393 DECAL FEMA 1 5 2 5 13 2 2 2 DEC3...

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Page 20: ...1 1 1 1 MON102584 1 SPROCKET 100B15 28 1 1 1 1 1 1 MON102585 1 75 DRIVE SHAFT 29 1 1 1 1 1 1 MON102717 100 H ROLLER CHAIN 30 1 1 1 1 1 1 MON102718 120 H ROLLER CHAIN 31 1 1 1 1 1 1 MON102719 140 H ROL...

Page 21: ...LOCKNC 1 2 LOCK NUT 87 32 32 36 32 32 36 NUT12NC 1 2 NUT 88 32 32 32 32 32 32 NUT34LOCKNC 3 4 LOCK NUT 89 24 24 24 24 24 24 NUT34NC 3 4 NUT 90 9 9 9 9 9 9 NUT38NC 3 8 NUT 91 1 1 1 1 1 1 NUT58LOCKNC 5...

Page 22: ...LACE OF MON701297 USE MON900704 2 IN PLACE OF MON900825 2 NOTE FOR MIXER S 076031087 N07726 USE MON701091 IN PLACE OF MON701385 USE MON701093 IN PLACE OF MON701384 USE MON701104 IN PLACE OF MON701292...

Page 23: ...ERS 54 37 120 93 19 27 109 40 26 38 114 43 DRIVE JACK SHAFT SPROCKET VIEW 42 71 18 92 119 13 41 109 81 17 28 119 13 102 103 92 36 27 19 82 29 13 119 92 11 38 39 39 111 NOTE SEAL ALL OILBATH SPACERS BE...

Page 24: ...PLIT LOCATIONS 80 79 116 70 117 90 9 NOTE APPLY SPMCK0302 TO THE CHANNEL OF THE WEATHERSTRIPPING JOINT TO BE LOCATED AT TOP OF EACH DOOR THEN APPLY A COAT OF GREASE TO THE WEATHERSTRIP BUBBLE TO PREVE...

Page 25: ...03 EARLY MODEL REAR DOOR ITEM QTY PART DESCRIPTION 1 2 MON102704 1 2X7 HINGE PIN 2 2 MON300079 GAS LIFT SHOCK 3 4 MON300080 13MM SHOCK STUD BALL 4 1 MON701101 REAR DOOR 5 10 OSW830212 DOOR LATCH 6 275...

Page 26: ...N701307 1 6150 REEL WELDMENT 0 1 0 MON701307 2 6160 REEL WELDMENT 0 0 1 MON701307 3 6170 REEL WELDMENT 6 2 0 0 MON900705 1 6150 WIPER TUBE 0 2 0 MON900705 2 6160 WIPER TUBE 0 0 2 MON900705 3 6170 WIPE...

Page 27: ...1 0 0 MON102730 PLASTIC WIPER 94 25 LONG 0 0 2 MON102731 PLASTIC WIPER 77 13 LONG 3 1 0 0 MON701082 1 6150 WIPER TUBE 0 1 0 MON701082 2 6160 WIPER TUBE 0 0 1 MON701082 3 6170 WIPER TUBE 4 25 30 36 NUT...

Page 28: ...MON701337 1 6170 TURBO REEL 0 1 0 MON701337 2 6160 TURBO REEL 0 0 1 MON701337 3 6150 TURBO REEL 2 21 15 12 MON900842 34 REEL PADDLE 3 0 3 3 MON900843 37 REEL PADDLE PART DESCRIPTION MON900844 1 6170...

Page 29: ...ES 2 1 ITEM 6150 QTY 6160 QTY 6170 QTY PART DESCRIPTION 1 1 0 0 MON701650 1 6150 TURBO REEL 0 1 0 MON701650 2 6160 TURBO REEL 0 0 1 MON701650 3 6170 TURBO REEL 2 15 18 21 MON901033 34 REEL PADDLE PART...

Page 30: ...ITEM 6150 QTY 6160 QTY PART DESCRIPTION 1 81 90 BLT14X1NC 1 4X 1 BOLT G5 2 36 36 BLT34X2NC 3 4X2 BOLT G5 3 9 0 MON104474 6150 WIPER 0 9 MON104482 6160 WIPER 4 1 0 MON701699 1 6150 TURBO 2 REEL 0 1 MO...

Page 31: ...8 3 1 MON103343 37 WIPER 4 1 MON701327 37 PADDLE 5 4 NUT12LOCKNC 1 2 LOCK NUT 6 4 NUT12NC 1 2 NUT 7 4 WSH12FLAT 1 2 FLAT WASHER 8 4 WSH12LOCK 1 2 LOCK WASHER MON900843 37 PADDLE ASSEMBLY ITEM QTY PART...

Page 32: ...4 BLT12X112CNC 1 2X1 1 2 CARRIAGE BOLT 2 4 BLT12X112NF 1 2X1 1 2 FINE THD G8 BOLT 3 1 MON104250 34 WIPER 4 1 MON701648 34 PADDLE 5 4 NUT12LOCKNC 1 2 LOCK NUT 6 4 NUT12NC 1 2 NUT 7 4 WSH12FLAT 1 2 FLAT...

Page 33: ...RE attempting operation ITEM QTY PART DESCRIPTION 1 6 BLT916X112NC 9 16X1 1 2 BOLT 2 2 MON102589 PLASTIC BUSHING LARGE 3 2 MON102592 PLASTIC BUSHING SMALL 4 2 MON701084 BEARING HOUSING 5 6 NUT916NC 9...

Page 34: ...0 OVERSIZED WASHER 5 1 MON701381 IDLER BRACKET 6 1 SPK100B11F SPROCKET 7 1 WSH38LOCK 3 8 LOCK WASHER O R 1 7 2 5 3 6 4 THIS IDLER SPROCKET WAS USED IN UNITS PRODUCED PRIOR TO DECEMBER OF 2014 THE ENTI...

Page 35: ...TUBE WELDMENT 3 4 SAC14562 63 LEFT HAND FLIGHT 4 1 SAC14566 75 LEFT HAND FLIGHT 5 1 SAC14567 75 RIGHT HAND FLIGHT 6 2 SAC75856 AUGER PADDLE MON701294 6150 BOTTOM AUGER NOTES 1 GUSSETS ARE ON SIDE OPP...

Page 36: ...C14564 LEFT HAND FLIGHT 4 8 SAC14565 RIGHT HAND FLIGHT SECTION A A 6 90 TYP SECTION B B 1 90 TYP SECTION C C 32 50 28 25 D D SECTION D D 11 88 12 50 NOTES 1 GUSSETS ARE ON SIDE OPP PRODUCT FLOW AT CON...

Page 37: ...170 AUGER TUBE WELDMENT 3 1 SAC14564 LEFT HAND FLIGHT 4 9 SAC14565 RIGHT HAND FLIGHT SECTION A A 6 90 TYP SECTION B B 1 90 TYP SECTION C C 28 25 32 50 D D SECTION D D 11 88 12 50 FROM REAR REAR 3 ROTA...

Page 38: ...GUSSETS ARE ON SIDE OPP PRODUCT FLOW AT CONVERGENCE POINT 2 FLIGHTING ENDS AT CONVERGENCE POINT ARE 180 TO EACH OTHER 3 PAINT WITH PRIMER SECTION D D SCALE 1 8 SECTION B B SCALE 1 8 11 88 2X 12 50 IT...

Page 39: ...anual CAREFULLY BEFORE attempting operation MON900709 TRAILER BASE ASSEMBLY 1 26 11 9 13 23 23 28 3 16 8 33 4 21 12 8 15 22 17 31 18 6 14 20 32 19 5 10 7 25 24 27 27 7 1 30 19 2 5 29 30 THIS BEARING A...

Page 40: ...ASSEMBLY 0 1 0 1 0 0 0 0 MON900703 2 6160 STD BOX BASE ASSEMBLY 0 0 1 0 0 0 0 0 MON900703 3 6170 STD BOX BASE ASSEMBLY 0 0 0 0 1 0 0 0 MON900703 4 6150 TURBO BOX BASE ASSEMBLY 0 0 0 0 0 1 0 1 MON9007...

Page 41: ...AILER FRAME 11 2 MON701746 BOGIE 12 1 MON800489 CAT 2 HITCH 13 1 MON800538 SAFETY CHAIN 14 4 MON900805 20K 10 BOLT HUB ASSEMBLY 15 3 NUT1NF 1 GRADE 8 BOLT FINE 11 22 22 6 22 14 19 4 20 8 16 23 7 4 14...

Page 42: ...X8 5X1 06 AXLE SHIM 9 1 MON104293 1X70 THREADED SHAFT 10 2 MON104294 NYLATRON BOGIE SPACER 11 1 MON701656 6170 TANDEM TRAILER FRAME 12 2 MON701746 BOGIE 13 1 MON800489 CAT 2 HITCH 14 4 MON900805 20K 1...

Page 43: ...ASSEMBLY 13A TIR1800X225X1 TIRE 13B RIM225X135X10HP RIM 14 3 WSH1LOCK 1 LOCK WASHER 10 4 13 7 11 3 1 14 8 2 5 12 9 6 10 4 13 7 11 3 1 14 8 2 5 12 9 6 ITEM QTY PART DESCRIPTION 1 3 BLT1X7NF 1X7 BOLT G8...

Page 44: ...T 3 CLEVIS HITCH 11 4 TA165X225X10B TIRE ASSEMBLY 11A TIR165X225X1 TIRE 11B RIM225X13510B RIM 12 3 WSH1LOCK 1 LOCK WASHER NOTE PAINTED REPLACEMENT HUB MON800321 1 8 9 2 11 6 4 10 12 1 7 SEE NOTE 1 3 5...

Page 45: ...TY PART DESCRIPTION 1 4 BLT58X6NC 5 8X6 BOLT 2 1 DM700042 RH BOGIE 3 1 DM700141 LH BOGIE 4 1 MON102656 1 THREADED SHAFT 5 4 MON900808 10 BOLT HUB ASSEMBLY 6 2 NUT1SLOTNC 1 SLOTTED LOCK NUT 7 4 NUT58LO...

Page 46: ...ORQUE IS 125 TO 150 FTLBS 2 FINAL TORQUE IS 100 TO 120 FTLBS 3 LUG NUT TORQUE IS 310 FTLBS ITEM QTY PART DESCRIPTION 1 1 MON101872 SPINDLE 2 1 MON800321 HUB ASSEMBLY 3 1 NUT114CSTL 1 1 4 CASTLE NUT 4...

Page 47: ...DE TRAY 1 1 1 1 1 1 1 1 SAC75039 36 4 AUGER DISCHARGE 1 1 1 1 1 1 1 1 SAC75090 24 4 AUGER DISCHARGE 1 1 1 1 1 1 1 1 SAC75098 21 SLIDE TRAY W EXTENSION HYDRAULIC PACKAGE 4 1 1 1 1 1 1 1 1 MON900545 2 H...

Page 48: ...AC73100 MAGNET GUARD 5 1 SAC73101 HINGE ROD 6 1 SAC74026 SLIDE TRAY 7 2 SPCP14X2 1 4X2 COTTER PIN 8 2 SPMAGNET1850 MAGNET 9 20 WSH14LOCK 1 4 LOCK WASHER 10 1 WSH78FLAT 7 8 FLAT WASHER SAC75010 21 SLID...

Page 49: ...AMNC 1 JAM NUT 15 1 NUT1LOCKNC 1 LOCK NUT 16 12 NUT38NC 3 8 NUT 17 6 NUT516LOCKNC 5 16 LOCK NUT 18 8 NUT516NC 5 16 NUT 19 3 NUT58JAMNC 5 8 JAM NUT 20 2 PAC111769 CHAIN 21 4 RC50CON 50 CONNECTOR LINK 2...

Page 50: ...71666 ORBIT MOTOR 11 1 MON900906 DISCHARGE WIPER KIT 12 6 NUT12JAMNC 1 2 JAM NUT 13 8 NUT14NC 1 4 NUT 14 1 NUT1JAMNC 1 JAM NUT 15 1 NUT1LOCKNC 1 LOCK NUT 16 12 NUT38NC 3 8 NUT 17 6 NUT516LOCKNC 5 16 L...

Page 51: ...09810 HYDRAULIC HOSE 14 1 MON701032 HYDRAULIC HOSE 15 2 MON701034 HYDRAULIC HOSE 16 1 MON701035 HYDRAULIC HOSE 17 1 SAC26032 CONTROL SWITCHBOX 18 1 SCA170008 POWER CABLE 19 1 SCA170009 POWER CABLE EXT...

Page 52: ...6FLAT 5 16 FLAT WASHER 27 8 WSH516LOCK 5 16 LOCK WASHER HYDPMCK9000 SEAL KIT FOR CYLINDER MON900547 3 BANK VALVE ASSEMBLY FOR POWER DISCHARGE MON900548 ELECTRIC SELECTOR VALVE WITH SERIES PLUMBED POWE...

Page 53: ...HYDRAULIC HOSE 11 1 SAC74194 HYDRAULIC HOSE 12 1 SAC74195 HYDRAULIC HOSE 13 1 SAC74197 HYDRAULIC HOSE HYDPMCK9000 SEAL KIT FOR CYLINDER MON900549 4 HOSE ASSEMBLY 3 8 8 2 PROPERLY RELIEVING OIL PRESSU...

Page 54: ...ULIC CYLINDER 8 2 HYDS7115 COUPLER 9 1 MON100806 VALVE MOUNT 10 1 MON700809 HYDRAULIC HOSE 11 1 MON700810 HYDRAULIC HOSE 12 1 MON701032 HYDRAULIC HOSE 13 2 MON701034 HYDRAULIC HOSE 14 1 MON701035 HYDR...

Page 55: ...TROL BOX RD BN 8 ON ON SIOUX CENTER IA SOIUX AUTOMATION CENTER INC DISC OFF POWER OFF DOWN CONV UP DOOR DOWN UP PRESS SIDE RD BN 5 ITEM QTY PART DESCRIPTION 1 2 HYD6408 10 PLUG 2 8 JES73B WIRE NUT 3 1...

Page 56: ...ECEPTICAL 10 1 SCA345913 FUSE HOLDER 11 1 SCA660994 18 16 GOLD CONTACT PIN 12 2 SCADFL30 FLANGE MAGNET 13 1 SCAECG572 DIODE 14 1 SCAHOFA604LP CONTROL BOX 15 1 SCASPDT12MOM SWITCH 1 2 MOMENTARY 16 2 SC...

Page 57: ...2 2 1 ITEM QTY PART DESCRIPTION 1 1 MON800393 35R DRIVELINE 2 1 MON800408 6 SPLINE SHEAR YOKE 3 1 PTO1013521 1 375 21 SPLINE YOKE MON800395 1000 RPM 1 3 8 21 SPLINE MON900925 1000 RPM 1 3 8 21 SPLINE...

Page 58: ...SPLINE SHEAR YOKE 2 1 MON800563 35R CV DRIVELINE 3 1 PTO868101016 1 38 21 SPLINE YOKE A LOK CAT 4 SEE NOTE 1 TABLE 2 3 1 NOTE MON800408 COMES STANDARD WITH 1 GR 8 SHEAR BOLT BLT14X2NF REMOVE AS NECESS...

Page 59: ...5 GRN 3 RED 1 BLACK 1 BLACK 7 WHITE 1 2 3 4 5 6 7 STI34SHRINK STI14SHRINK GRN WHITE BLACK STICORD184S0 STICORD184S0 BLACK WHITE GRN BLACK WHITE RED RED GRN 6 WHITE COVER WITH WIRE LOOM VM900194 ITEM...

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Page 62: ...DESCRIPTION 1 8 BLT58X212NC 5 8X2 1 2 BOLT 2 1 MON101850 2 X5 DOUBLE STRENGTH PIPE 3 1 MON102639 1 WEIGHBAR RETAINER 4 1 MON102641 LOADCELL BRACKET 5 1 MON701366 WEIGHBAR BRACKET 6 1 NUT1CSTL 1 FINE...

Page 63: ...Optional Included Lower Auger Flighting Diameter 24 24 24 Flighting Thickness 3 4 5 8 1 2 3 4 5 8 1 2 3 4 5 8 1 2 Tube Outside Diameter Wall Thickness 6 5 8 23 32 6 5 8 23 32 8 5 8 1 2 Drive Shaft Di...

Page 64: ...ler is specified as labor done at the SAC factory or SAC authorized dealer ONLY SAC will pay the common carrier freight expense of parts to and from the owner Faster freight service is available with...

Page 65: ...es when any party other than SAC performs the replacement or repair of parts claimed to be defective nor shall this warranty apply to an SAC product upon which any alterations or repairs other than no...

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