Page # 27
877 1st Ave. N.W. | Sioux Center, IA 51250 | Toll Free: 1.866.722.1488 | siouxautomation.com
OPERATION
REPLACEMENT PARTS
READ complete manual CAREFULLY
BEFORE attempting operation.
877 1st Ave. N.W. | Sioux Center, IA 51250 | Toll Free: 1.866.722.1488 | siouxautomation.com
OPERATION
REPLACEMENT PARTS
READ complete manual CAREFULLY
BEFORE attempting operation.
LUBRICATION
LUBRICATION
ITEM
LUBRICATION
INTERVAL
CAPACITY
OIL TYPE
LOCATION
1
8 HOURS
HIGH QUALITY MULTI PURPOSE GREASE
FRONT AUGER & REEL BEARINGS
2
8 HOURS
REAR AUGER & REEL BEARINGS
3
8 HOURS
DRIVELINE UNIVERSAL JOINTS
4
50 HOURS
APPROX. 22 GALLONS
GOOD QUALITY HYDRAULIC OIL
OIL BATH OIL (CHECK LEVEL)
REPLACE ANNUALLY
5
1000 HOURS
APPROX. 80 GALLONS
ISO 46 HYDRAULIC OIL OR EQUIVALENT
HYDRAULIC OIL (CHECK LEVEL)
REPLACE ANNUALLY
6
1000 HOURS
7 PINTS
MOBIL SCH629 OR EQUIVALANT
PLANETARY (CHECK LEVEL)
REPLACE ANNUALLY
FILTERS
CHANGE
INTERVAL
FILTER PART#
LOCATION
AUXILIARY
CIRCUIT
FIRST 50 HRS THEN
500 HRS OR
ANNUALLY
SAC# HYD1A9021
FORCE #F3653-10C
NAPA# 1551
SINGA# AE10
RIGHT HAND SIDE OF HYDRAULIC TANK ON RETURN LINE
CHARGE
PUMP
FIRST 20 HRS,
NEXT 100 HOURS,
THEN 250 HRS
SAC# HYDP176566
FRONT OF TRUCK BY HYDROSTATIC PUMPS
•
The operator is responsible for routine maintenance and must carry out the following activities.
•
It is extremely important that the following lubrication schedule be followed:
Bearings: use a good quality
multipurpose grease. Replace all damaged or missing grease zerks immediately. Always clean zerks before using
grease gun. Pump the grease in slowly until a slight bead forms around the bearing seals. Once a month check lines
and connections on grease banks for leaks.
•
Oilbath Oil:
Use a good high quality universal oil. Use an oil that meets or exceeds hydraulic oil grade. Fill to a level
just above the lowest roller chain link in the oilbath. Change yearly or whenever contaminated.
•
Planetary Oil:
After a brief operating period of about 100 hours (breaking in), change the oil in the gear units. Check
that there are no metallic parts with unusual dimension in the magnetic plug of the gear unit. Change the oil in the
gear unit while it is hot so that it is easier to drain. Subsequent oil changes will be made every 1000 hours of operation
or, in any case, each year. Use synthetic ISO MOBIL SCH629 oil. (or equivalent ISO VG 220 gear oil)
DO NOT MIX OILS!
Periodically check the levels (about once a month) and top off if necessary. It is recommended to keep a chart that will
be filled out and updated each time maintenance is performed. For long periods out of service, completely fill planetary
with oil to prevent gears and bearings from corrosion.
•
Planetary Oil Change Instructions:
The planetary is equipped with oil level, breather, filler and drain plugs and their
position changes according to the installation configuration. Unscrew the drain plug and the filler plug to help drain
the oil from the gear unit. Once the oil has been emptied, replace the drain plug.
•
Filling instructions:
Unscrew the level and filler plugs and add gear oil until the oil flows out of the oil level hole.
Replace the plugs. Turn the gear unit a few times to eliminate any air pockets and then check the level again.
•
Hydrostatic Oil:
Replace the hydrostatic oil every 1000 hours or annually (approximately 80 gallons).
•
Hydrostatic Oil Filter:
Replace the oil filter after the first 50 hours of operation. The filter should then be replaced
whenever the filter indicator shows replacement is necessary or after every 250 hours of operation or annually.
•
Before operating a new mixer,
the roller chains should be liberally lubricated and then the unit operated under a no-
load condition. This break-in period will allow the roller chains to be thoroughly lubricated and thus minimize heat-up
during operation.
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1
3
5
4
2
Summary of Contents for TURBO-MAX 6190
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