SAelen TS GS/TIGER 25D, Technical Manual

Page 1: ...TECHNICAL MANUAL...

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Page 3: ...s machine 28 Removale crankcase and opening engine hood 29 Lubrication points 30 31 Oil levels 32 Adjusting the tension of the assembly conveyor run 33 Checking conveyor run and plate 34 Rotor ventila...

Page 4: ...product is in conformity with the following European directives 2006 42 EC Directive Machinery 2014 30 EU Directive Electromagnetic compatibility 2016 1628 Directive Emissions 2000 14 EC Directive No...

Page 5: ...rmity with the following European directives 2006 42 EC Directive Machinery 2014 30 EU Directive Electromagnetic compatibility 2016 1628 Directive Emissions 2000 14 EC Directive Noise emissions Confor...

Page 6: ...on is recorded with a stamp and signature on the machine delivery note There is no claim to warranty without returning the fully completed and signed delivery note Furthermore all screw connections mu...

Page 7: ...machine are not usually valid for warranty claims The delivered machine is to be subjected to the specified obligatory visual checks or inspections according to the specified intervals in the maintena...

Page 8: ...that invention patent the text of which is appended shall be delivered to SAELEN S N S Company FR The delivery produces its effects for a period of twenty years starting on the date of deposit of the...

Page 9: ...sional requirements we ask you to read this operating manual conscientiously and comply with the warning and maintenance instructions We can only provide the full manufacturer s guarantee for the TS I...

Page 10: ...hnical information please always have with you the serial number of your TIGER shredder TS industrie manufacturer s plate is on the front left chassis Serial number The serial number is located at the...

Page 11: ...ed before operation 6 After maintenance or repair check whether all protective devices have been attached 7 The wood shredder may not be taken into operation in rooms due to the associated risk of poi...

Page 12: ...and back must be lowered 17 Minimum clearance of 10 m from the machine to the ejection must be maintained due to safety reasons The objection must always be averted by operating personnel 18 You may o...

Page 13: ...eration driving With too little oil lubrication of the motor is not even guaranteed at 25 28 Take care on slopes The machine driver must ensure that the machine is always safely driven and is kept ste...

Page 14: ...ear ear protectors Wear protective gloves with special close fitting cuffs Wear safety footwear Only touch machine parts when they have come to a complete standstill Maintain a sufficient distance fro...

Page 15: ...l before initialisation Do not remain in the ejection area when the machine is running Danger zone Switch the motor off and remove the key before maintenance and repair work Attention Grip wheel Never...

Page 16: ...ork does not exceed the standard shown on the sticker on the machine Pictograms Minimum engine speed Maximum engine speed Rotation commands of the conveyor belt Chipping material forward operation to...

Page 17: ...ts of the coupling axis are still tight in order to prevent shocks that might affect the life span of the axis and the trailer Wear of the coupling Check the wear indicator when coupling the machine S...

Page 18: ...ppping vegetable waste and branches of a maximum diameter of 5 51 inchs The chipper consists of the following main parts A the frame B the chipping cell C the engine with its transmissions D the disch...

Page 19: ...roll 3 with notched rods and a rotor that crushes the material Feed belt and roll They transport material to the rotor at a constant speed A blocking system stops them when the rotor speed is too low...

Page 20: ...the feed belt roll General description and operations D The discharge shaft This discharges the shredded material The upper part can be swivelled 160 in a horizontal position Its cap is adjustable in...

Page 21: ...set the red handle at its must backward posi tion 2 Push the yellow button to make the roll run forward STOP FEED 1 Push the red bar to stop the feed BACKWARD OPERATION 1 Set the red handle at its ba...

Page 22: ...of the covers have been closed well 7 The wood shredder may only be used outdoors not inside rooms due to the danger of poisoning from the drive motor and the wood dust from the wood shredder 8 After...

Page 23: ...wedges is in front of the wheels 1 Check whether the cover above the chute is open 2 Set the engine to idle position 3 Preheat 10 secondes DR engage the starter ER and start it by turning the ignition...

Page 24: ...rial or branch forks press the switch black reverse position rollers turn backwards and the hacked items are pushed back Now shred the material quantity or saw off branch forks and start loading again...

Page 25: ...ed roll and the chipping cell to avoid the rotor getting blocked with the next start 2 Push the operating handle forward to stop the feed roll and belt 3 Set the gear handle to idle position 4 Stop th...

Page 26: ...has adopted an eco friendly attitude by equipping its chippers and chipper shredders with bio degradable lubricants an association of high performance with environmental impact reduction through the...

Page 27: ...that is compatible with extreme pressures SAELEN BIOPLEX 3 Hydraulic oil Use oil AFNOR NFE 48600 Types HV iso VG 46 MINERVA BIO HYDRO 46 4 Engine oil Use SAE 15W40 which complies with the standards AP...

Page 28: ...s clean Check the blades and the hammers Check the tension of the rotor transmission belts and belt oil pump DR Lubricate the bearing of the feed roll Check the hydraulic oil level Check and remove th...

Page 29: ...start up is not possible The side housings are held in place by a nut and bolt Use a 13mm 1 2 spanner The engine housing has a lock to each side These locks can only be opened using the special key de...

Page 30: ...the chute by rotating it on the articulation Clean the lubricating areas behind the hammer with a small screwdriver or blowing device Lubricate the 20 hammers Note do not lubricate extensively 2 pump...

Page 31: ...LUBRICATING THE FEED ROLL BEARING LUBRICATING THE TWO ROLL BEARINGS IN FRONT OF THE METAL BELT LUBRICATING THE TWO ROLL BEARINGS BEHIND THE METAL BELT LUBRICATION POINTS Maintenance and Service...

Page 32: ...ENGINE OIL DIESEL MOTOR OIL LEVELS ENGINE OIL GASOLINE MOTOR LEVEL IN THE HYDRAULIC TANK Maintenance and Service...

Page 33: ...accumulate on the feed roller thus the feed roller diameter increases causing blockage 3 Right tension Too loose In order to tighten the belt you must loosen the four nuts A at the side and tighten t...

Page 34: ...ets are clean in order to optimize the discharge of chipped materials from the chute 2 1 In order to check the wear of the belt and the self lubricating polyethylene plate loosen the belt lift it with...

Page 35: ...e screws from blades and inserts For the assembly later on only use new and degreased screws Clean the contact surfaces of the blades and the inserts clean at the base 1 as well as the wall 2 Maintena...

Page 36: ...the covers Start the engine and warm it during a few minutes Accelerate to maximum speed to make sure no abnormal vibrations disturb the functioning of the machine A tightening torque of the screws i...

Page 37: ...the edge shows signs of wear remove the counterblade and position it again but turned halfway so there is a new edge facing the blades The counterblade can be removed from the right as well as from th...

Page 38: ...Use a lever to lower the support Do not over tension this may cause breakage of the pump axis The belt should remain supple Retighten the 3 support bolts Do not over tighten the tensioning screw TH8x6...

Page 39: ...ight water temperature E no utility or preheating 8 seconds F Key switch Motor stopped Preheat Start The engine is stopped automatically if warning light C and D indicate a problem Do not add the key...

Page 40: ...end of rotor shaft Indicates the rotation of the rotor to the box Pilot System NOTE see page 53 The distance between the sensor and the index must be 0 12 to 0 16in 3 to 4 mm The protection fuse 12 V...

Page 41: ...page 53 There may be no physical contact between sensor and magnet There must be 0 24 0 20 in 6 mm 5 play Description and manipulation Chimney safety Tiger ER et DR The engine security cut off switch...

Page 42: ...tantly stopping the forward run of the feed roller and the belt The 12V alimentation for the Pilot System and the control box is linked to the emergency stop buttons When the emergency stop buttons ar...

Page 43: ...verse action to test the correct function of the hydraulic circuit 8 A rapid forward action of the rotor to test intervention of the NoStress facility 9 3 NoStress VarioStress choices relative to the...

Page 44: ...s code and to navigate the menu It is formally forbidden to modify the default factory settings of the Pilot System Any modification to the security and program parameters made outside of our factorie...

Page 45: ...Button 2 for leafy waste uses an in termediate RPM Can be used for branch waste and small amounts of conifer vegetation Button 3 for conifer and large quantities of vegetation particularly wet and gr...

Page 46: ...pressed Once the feed rollers are in action if the red stop bar to the rear of the hopper is pushed feeder stop is displayed If the rotor speed is too high the feed roller is automatically stopped to...

Page 47: ...e is greater than the allocated percentage the engine is stopped and a message is displayed on the screen Different causes of slippage rotor blocked at start up or during operation belts loose clutch...

Page 48: ...pressing 1 1 2 3 4 5 Press the button 1 to validate and bypass the number 0 Press the button to enter number 3 et valider avec la touche 1 Press again on the button 1 to va lidate and bypass the secon...

Page 49: ...ipulation Resetting the Daily Hour counter Press to scroll to the Daily Hour Counter 1 Press 1 to validate the deleting of existing hours 2 3 A message validates the opera tion 4 Press to scroll to EN...

Page 50: ...e The message is saved in the Pilot System To bypass the message and continue work press the button 1 Press once or twice on the or buttons at any time to visualise the next oil change or service then...

Page 51: ...5 rpm the feed roller starts to turn Normal RPM after over speed of the engine or rotor PTO the rotor must return to less than 2175 rpm in order that the feed roller can function again RPM overspeed f...

Page 52: ...e engine and pre vents restarting deactivates starter motor To delete this message ensure that the housings are closed and press the button 1 Red LED Rotor rotation impulse sensor A static green LED i...

Page 53: ...ic oil reservoir 8 5 liters including The plug gauge filling 1 Hydraulic filter on return 2 The hydraulic filter suction 3 accessible by removing the suction port The fuel tank transparent 18 liters D...

Page 54: ...EVACUATION SHAFT The top part of the discharge chute can be oriented 90 to the left and 90 to the right via the indexer Description and manipulation...

Page 55: ...Reduce the feed roller speed using the flow divider on the hydraulic distributor Accelerate more vigorously The dashboard and Pilot System will not turn on Safety of the emergency button activated Fus...

Page 56: ...iator is dirty clean Add fuel Reduced engine power Filter blocked Blades and hammers blunt Replace the filter Grind or replace the blades Repla The belt roll will not rotate for ward or backward Speed...

Page 57: ...TIGER 150 bars Hydraulic diagram...

Page 58: ...Tyre dimensions Tyre air pressure 5 51 in 14 cm 17 m3 h 161 41 in 4 10 m 64 96 in 1 65 m 90 55 in 2 30 m Between 670 and 664 Kgs with fuels full 8 2 15 74 in 400 mm 45 Kg 9 84 in 250 mm 25Cv Kohler CH...

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